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Discussion History

Tram

Product

Overview

The Tram is a low-floor articulated light-rail vehicle. It is built from three carbody modules linked by two joints, riding on two powered bogies and one centre bogie, drawing current from a roof pantograph through traction equipment to three-phase motors. Onboard energy storage, plug doors, a driver cab, roof HVAC, the interior fit-out, the control network, passenger information, couplers and sanders complete the vehicle. The low floor and articulation let a long vehicle negotiate tight street curves while keeping a step-free boarding height.

Articulated carbody

The Articulated Carbody is three Carbody Module sections joined by two Articulation Joint units. Each module is a Module Underframe aluminium floor frame with two Sidewall Panel sides, a Roof Panel skin and six Window Pane panes. Each joint combines a Turntable Ring slewing ring with a Gangway Bellows gangway and a Fastener Set, so passengers can walk through while the sections rotate relative to each other.

Bogies

Two Motor Bogie assemblies drive the tram. Each has a Bogie Frame, two Traction Motor units, two Resilient Wheelset sets, four Air Spring secondary springs, four Rubber Suspension Element primary elements, two Disc Brake Unit units and two Magnetic Track Brake magnetic brakes. Each Traction Motor is a three-phase machine with a Stator Assembly, Rotor Assembly, a Helical Gear Pair final drive and Ball Bearing support. Each Resilient Wheelset carries a Wheelset Axle, two Resilient Wheel noise-damped wheels and Ball Bearing journals. The Center Bogie is an unpowered carrying bogie under the middle module, sharing the frame, wheelsets, springs and disc brakes.

Power collection and traction

Current is collected by the Pantograph, a roof single-arm unit with a Collector Head carbon strip, a Pantograph Arm lifting linkage and an insulated Pantograph Base Frame. The Traction Equipment container holds a Traction Inverter, a Line Filter Choke choke and a Braking Resistor grid. The inverter is an IGBT VVVF drive built from six IGBT Power Module switches, two DC-Link Capacitor capacitors and a Bare PCB gate driver. Onboard the Energy Storage Unit unit recovers braking energy with a Supercapacitor Pack, an auxiliary array of Li-ion Cell, 21700 cells and a BMS Board.

Doors and cab

Each Plug-Sliding Door is a double-leaf unit with two Door Leaf panels, a Door Operator, and a Wire Bundle. The operator drives the leaves with a Blower Motor, an Microcontroller and Connector terminations. The Driver Cab holds a Seat Assembly, a Driver Console and two LCD Panel displays. The console centres on a Master Controller hand controller on a Bare PCB with four Relay outputs.

HVAC, interior and control

Three HVAC Roof Unit roof units each carry a HVAC Compressor, two Blower Motor fans and a Heat Exchanger Coil coil. The Interior Fit-Out fits out the cabin with Seat Assembly seating, sixteen Grab Pole stanchions, a Floor Covering and twenty-four LED Light Strip strips. The Train Control & Management control system networks the subsystems with a Compute SoC Module, four Microcontroller I/O nodes, two Bare PCB boards and eight Connector terminations.

Passenger information, couplers and sanders

The Passenger Info System system runs six LCD Panel displays, eight Camera Module CCTV cameras, eight PA Speaker speakers and a Wire Bundle. Each Coupler combines a Coupler Head knuckle with a Draft Gear absorber. Four Sander Unit units lay sand at the motor axles to improve wheel-rail adhesion in poor conditions.

Tram parts and their functions

14 top-level parts · 705 parts in total · full bill of materials below
Tram parts diagram: 1 articulated carbody, 2 motor bogie, 3 center bogie, 4 pantograph, 5 traction equipment, 6 energy storage unit, 7 plug-sliding door, 8 driver cab, 9 HVAC roof unit, 10 interior fit-out, 11 train control & management, 12 passenger info system, 13 coupler, 14 sander unit. 705 parts in 14 top-level items.
Tram parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Articulated Carbody 2 parts 1× 3 modules, 2 joints
2 Motor Bogie 7 parts 2× powered
3 Center Bogie 5 parts 1× non-powered
4 Pantograph 3 parts 1× roof current collector
5 Traction Equipment 3 parts 1× Roof traction container with inverter and resistor.
6 Energy Storage Unit 3 parts 1× onboard supercaps
7 Plug-Sliding Door 3 parts 4× Double-leaf plug-sliding passenger door.
8 Driver Cab 3 parts 1× Front cab with console, seat and displays.
9 HVAC Roof Unit 3 parts 3× roof units
10 Interior Fit-Out 4 parts 1× Passenger seating, grab poles, flooring and lighting.
11 Train Control & Management 4 parts 1× train control
12 Passenger Info System 4 parts 1× Displays, CCTV cameras and announcement speakers.
13 Coupler 2 parts 2× both ends
14 Sander Unit 4× one per motor axle

3D model

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Build & assembly graph

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Bill of materials for Tram

14 top-level lines · 99 rows shown · 705 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Articulated Carbody 2 parts tram-carbody 1× 1 36 assembly
1.1 Carbody Module 4 parts tram-body-module 3× 3 10 assembly
1.1.1 Module Underframe tram-underframe 1× 3 · part
1.1.2 Sidewall Panel tram-sidewall-panel 2× 6 · part
1.1.3 Roof Panel tram-roof-panel 1× 3 · part
1.1.4 Window Pane tram-window-pane 6× 18 · part
1.2 Articulation Joint 3 parts tram-articulation-joint 2× 2 3 assembly
1.2.1 Turntable Ring tram-turntable-ring 1× 2 · part
1.2.2 Gangway Bellows tram-bellows 1× 2 · part
1.2.3 Fastener Set fastener-set 1× 2 · part
2 Motor Bogie 7 parts tram-motor-bogie 2× 2 73 assembly
2.1 Bogie Frame tram-bogie-frame 1× 2 · part
2.2 Traction Motor 4 parts tram-traction-motor 2× 4 25 assembly
2.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 4 3 assembly
2.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 4 19 assembly
2.2.3 Helical Gear Pair gear-pair 1× 4 · part
2.2.4 Ball Bearing ball-bearing 2× 8 · part
2.3 Resilient Wheelset 3 parts tram-wheelset 2× 4 5 assembly
2.3.1 Wheelset Axle tram-axle 1× 4 · part
2.3.2 Resilient Wheel tram-resilient-wheel 2× 8 · part
2.3.3 Ball Bearing ball-bearing 2× 8 · part
2.4 Air Spring tram-air-spring 4× 8 · part
2.5 Rubber Suspension Element tram-rubber-suspension 4× 8 · part
2.6 Disc Brake Unit tram-disc-brake 2× 4 · part
2.7 Magnetic Track Brake tram-track-brake 2× 4 · part
3 Center Bogie 5 parts tram-center-bogie 1× 1 21 assembly
3.1 Bogie Frame tram-bogie-frame 1× 1 · part
3.2 Resilient Wheelset 3 parts tram-wheelset 2× 2 5 assembly
3.2.1 Wheelset Axle tram-axle 1× 2 · part
3.2.2 Resilient Wheel tram-resilient-wheel 2× 4 · part
3.2.3 Ball Bearing ball-bearing 2× 4 · part
3.3 Air Spring tram-air-spring 4× 4 · part
3.4 Rubber Suspension Element tram-rubber-suspension 4× 4 · part
3.5 Disc Brake Unit tram-disc-brake 2× 2 · part
4 Pantograph 3 parts tram-pantograph 1× 1 3 assembly
4.1 Collector Head tram-collector-head 1× 1 · part
4.2 Pantograph Arm tram-pantograph-arm 1× 1 · part
4.3 Pantograph Base Frame tram-pantograph-base 1× 1 · part
5 Traction Equipment 3 parts tram-traction-equipment 1× 1 11 assembly
5.1 Traction Inverter 3 parts tram-traction-inverter 1× 1 9 assembly
5.1.1 IGBT Power Module igbt-module 6× 6 · part
5.1.2 DC-Link Capacitor dc-link-cap 2× 2 · part
5.1.3 Bare PCB pcb-bare 1× 1 · part
5.2 Line Filter Choke tram-line-filter 1× 1 · part
5.3 Braking Resistor tram-braking-resistor 1× 1 · part
6 Energy Storage Unit 3 parts tram-energy-storage 1× 1 50 assembly
6.1 Supercapacitor Pack tram-supercap-pack 1× 1 · part
6.2 Li-ion Cell, 21700 li-cell-21700 48× 48 · part
6.3 BMS Board bms-board 1× 1 · part
7 Plug-Sliding Door 3 parts tram-plug-door 4× 4 7 assembly
7.1 Door Leaf tram-door-leaf 2× 8 · part
7.2 Door Operator 3 parts tram-door-operator 1× 4 4 assembly
7.2.1 Blower Motor blower-motor 1× 4 · part
7.2.2 Microcontroller mcu 1× 4 · part
7.2.3 Connector connector 2× 8 · part
7.3 Wire Bundle wire-bundle 1× 4 · part
8 Driver Cab 3 parts tram-driver-cab 1× 1 15 assembly
8.1 Seat Assembly 5 parts seat-assembly 1× 1 7 assembly
8.1.1 Seat Frame seat-frame 1× 1 · part
8.1.2 Seat Foam seat-foam 2× 2 · part
8.1.3 Seat Cover seat-cover 1× 1 · part
8.1.4 Seat Motor seat-motor 2× 2 · part
8.1.5 Seat Heater Mat seat-heater 1× 1 · part
8.2 Driver Console 3 parts tram-driver-console 1× 1 6 assembly
8.2.1 Master Controller tram-master-controller 1× 1 · part
8.2.2 Bare PCB pcb-bare 1× 1 · part
8.2.3 Relay relay 4× 4 · part
8.3 LCD Panel lcd-panel 2× 2 · part
9 HVAC Roof Unit 3 parts tram-hvac-unit 3× 3 4 assembly
9.1 HVAC Compressor tram-hvac-compressor 1× 3 · part
9.2 Blower Motor blower-motor 2× 6 · part
9.3 Heat Exchanger Coil tram-heat-exchanger 1× 3 · part
10 Interior Fit-Out 4 parts tram-interior 1× 1 321 assembly
10.1 Seat Assembly 5 parts seat-assembly 40× 40 7 assembly
10.1.1 Seat Frame seat-frame 1× 40 · part
10.1.2 Seat Foam seat-foam 2× 80 · part
10.1.3 Seat Cover seat-cover 1× 40 · part
10.1.4 Seat Motor seat-motor 2× 80 · part
10.1.5 Seat Heater Mat seat-heater 1× 40 · part
10.2 Grab Pole tram-grab-pole 16× 16 · part
10.3 Floor Covering tram-floor-covering 1× 1 · part
10.4 LED Light Strip tram-led-light 24× 24 · part
11 Train Control & Management 4 parts tram-tcms 1× 1 15 assembly
11.1 Compute SoC Module soc-module 1× 1 · part
11.2 Microcontroller mcu 4× 4 · part
11.3 Bare PCB pcb-bare 2× 2 · part
11.4 Connector connector 8× 8 · part
12 Passenger Info System 4 parts tram-passenger-info 1× 1 39 assembly
12.1 LCD Panel lcd-panel 6× 6 · part
12.2 Camera Module 3 parts camera-module 8× 8 3 assembly
12.2.1 CMOS Image Sensor image-sensor 1× 8 · part
12.2.2 Lens Assembly camera-lens 1× 8 · part
12.2.3 Bare PCB pcb-bare 1× 8 · part
12.3 PA Speaker tram-speaker 8× 8 · part
12.4 Wire Bundle wire-bundle 1× 1 · part
13 Coupler 2 parts tram-coupler 2× 2 2 assembly
13.1 Coupler Head tram-coupler-head 1× 2 · part
13.2 Draft Gear tram-draft-gear 1× 2 · part
14 Sander Unit tram-sander 4× 4 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $500k–$60M. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳CRRC
crrcgc.cc ↗
Beijing, CN Rolling stock & rail systems made to order 40–72 wks
🇫🇷Alstom
alstom.com ↗
Saint-Ouen, FR Rail rolling stock made to order 40–72 wks
mobility.siemens.com ↗ Munich, DE Rail systems made to order 40–72 wks
🇨🇭Stadler Rail
stadlerrail.com ↗
Bussnang, CH Rail rolling stock made to order 40–72 wks
🇺🇸Wabtec
wabteccorp.com ↗
Pittsburgh, US Rail equipment made to order 40–72 wks

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