Railcar Mover Product
Overview
A railcar mover is a compact machine that shunts railway wagons without occupying a full locomotive. Its trick is dual running gear: it drives on rubber tires like a road truck, then deploys small flanged rail wheels to centre itself on the track and tow wagons. Because it is far lighter than a locomotive, traction would normally be limited by its own weight — so it grips the coupled wagon with a hydraulic hitch and transfers part of that wagon's weight onto its own drive axles, multiplying adhesion. That lets one operator move long, heavy cuts of wagons around a plant, yard or siding, and then drive the machine off the rails and away on the road when the job is done.
How it works
The machine is built on the Road-Rail Chassis, a welded frame on tired drive axles that also carries ballast weight and the retractable rail gear. Power comes from the Diesel Engine, a turbocharged inline-six with common-rail injection and its own cooling pack. Rather than a gearbox, the engine drives the Hydrostatic Drive: a variable-displacement pump feeds Wheel Motor units at the axles, giving stepless, reversible propulsion and fine creep control for delicate coupling moves.
To run on track, four Rail Guide Wheel units lower their flanged wheels with hydraulic cylinders so the rubber tires roll on the railheads while the guide wheels steer. At each end a Coupler knuckle matches standard wagon couplings. The Weight-Transfer Hitch does the real work of traction: its cylinders pull down on the coupled wagon and shift weight onto the mover's driven wheels so the tires can grip the rail.
The operator works from the Operator Cab with its seat, display and drive controller. Braking has two parts: the Service Brake disc brakes stop the mover's own road wheels, while the Air Brake System runs a compressor and reservoirs that charge the wagons' brake pipe so the whole cut can be braked through the train line. A 12 V Battery starts the engine and runs the control and lighting circuits.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
10 top-level lines · 65 rows shown · 181 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Road-Rail Chassis 4 parts | rcm-chassis | 1× | 1 | 20 | assembly |
| 1.1 | Main Frame | rcm-frame | 1× | 1 | — | part |
| 1.2 | Road Drive Axle 3 parts | rcm-road-axle | 2× | 2 | 7 | assembly |
| 1.2.1 | Helical Gear Pair | gear-pair | 1× | 2 | — | part |
| 1.2.2 | Ball Bearing | ball-bearing | 4× | 8 | — | part |
| 1.2.3 | Oil Seal | oil-seal | 2× | 4 | — | part |
| 1.3 | Road Wheel | rcm-road-wheel | 4× | 4 | — | part |
| 1.4 | Ballast Weight | rcm-ballast-weight | 1× | 1 | — | part |
| 2 | Diesel Engine 6 parts | rcm-diesel-engine | 1× | 1 | 33 | assembly |
| 2.1 | Engine Block | rcm-engine-block | 1× | 1 | — | part |
| 2.2 | Piston Assembly 3 parts | rcm-piston | 6× | 6 | 3 | assembly |
| 2.2.1 | Piston Crown | rcm-piston-crown | 1× | 6 | — | part |
| 2.2.2 | Connecting Rod | rcm-conrod | 1× | 6 | — | part |
| 2.2.3 | O-Ring Set | oring-set | 1× | 6 | — | part |
| 2.3 | Crankshaft | rcm-crankshaft | 1× | 1 | — | part |
| 2.4 | Turbocharger 3 parts | rcm-turbocharger | 1× | 1 | 5 | assembly |
| 2.4.1 | Turbo Wheel | rcm-turbo-wheel | 1× | 1 | — | part |
| 2.4.2 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 2.4.3 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 2.5 | Fuel Injection System 2 parts | rcm-fuel-system | 1× | 1 | 7 | assembly |
| 2.5.1 | Injection Pump | rcm-injection-pump | 1× | 1 | — | part |
| 2.5.2 | Fuel Injector | rcm-injector | 6× | 6 | — | part |
| 2.6 | Cooling Pack | rcm-cooling-pack | 1× | 1 | — | part |
| 3 | Hydrostatic Drive 3 parts | rcm-hydrostatic-drive | 1× | 1 | 55 | assembly |
| 3.1 | Hydraulic Pump 3 parts | rcm-hydraulic-pump | 1× | 1 | 5 | assembly |
| 3.1.1 | Pump Rotor | rcm-pump-rotor | 1× | 1 | — | part |
| 3.1.2 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 3.1.3 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 3.2 | Wheel Motor 3 parts | rcm-wheel-motor | 2× | 2 | 24 | assembly |
| 3.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 2 | 3 | assembly |
| 3.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 2 | 19 | assembly |
| 3.2.3 | Ball Bearing | ball-bearing | 2× | 4 | — | part |
| 3.3 | Helical Gear Pair | gear-pair | 2× | 2 | — | part |
| 4 | Rail Guide Wheel 3 parts | rcm-rail-guide-wheel | 4× | 4 | 4 | assembly |
| 4.1 | Flanged Guide Wheel | rcm-guide-wheel | 1× | 4 | — | part |
| 4.2 | Deploy Cylinder | rcm-deploy-cylinder | 1× | 4 | — | part |
| 4.3 | Ball Bearing | ball-bearing | 2× | 8 | — | part |
| 5 | Coupler 2 parts | rcm-coupler | 2× | 2 | 2 | assembly |
| 5.1 | Coupler Knuckle | rcm-knuckle | 1× | 2 | — | part |
| 5.2 | Draft Gear | rcm-draft-gear | 1× | 2 | — | part |
| 6 | Weight-Transfer Hitch 2 parts | rcm-weight-transfer-hitch | 1× | 1 | 3 | assembly |
| 6.1 | Hitch Coupler | rcm-hitch-coupler | 1× | 1 | — | part |
| 6.2 | Transfer Cylinder | rcm-transfer-cylinder | 2× | 2 | — | part |
| 7 | Operator Cab 3 parts | rcm-cab | 1× | 1 | 9 | assembly |
| 7.1 | Seat Assembly 5 parts | seat-assembly | 1× | 1 | 7 | assembly |
| 7.1.1 | Seat Frame | seat-frame | 1× | 1 | — | part |
| 7.1.2 | Seat Foam | seat-foam | 2× | 2 | — | part |
| 7.1.3 | Seat Cover | seat-cover | 1× | 1 | — | part |
| 7.1.4 | Seat Motor | seat-motor | 2× | 2 | — | part |
| 7.1.5 | Seat Heater Mat | seat-heater | 1× | 1 | — | part |
| 7.2 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 7.3 | Microcontroller | mcu | 1× | 1 | — | part |
| 8 | Air Brake System 3 parts | rcm-air-brake-system | 1× | 1 | 28 | assembly |
| 8.1 | Air Compressor 4 parts | rcm-air-compressor | 1× | 1 | 25 | assembly |
| 8.1.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 8.1.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 8.1.3 | Compressor Pump | rcm-compressor-pump | 1× | 1 | — | part |
| 8.1.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 8.2 | Air Reservoir | rcm-air-reservoir | 2× | 2 | — | part |
| 8.3 | Brake Valve | rcm-brake-valve | 1× | 1 | — | part |
| 9 | Service Brake 3 parts | rcm-service-brake | 4× | 4 | 3 | assembly |
| 9.1 | Brake Disc (rotor) | brake-disc | 1× | 4 | — | part |
| 9.2 | Brake Caliper | rcm-brake-caliper | 1× | 4 | — | part |
| 9.3 | O-Ring Set | oring-set | 1× | 4 | — | part |
| 10 | 12 V Battery | lv-battery | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $500k–$60M · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇨🇳CRRC crrcgc.cc ↗ | Beijing, CN | Rolling stock & rail systems | made to order | 40–72 wks |
| 🇫🇷Alstom alstom.com ↗ | Saint-Ouen, FR | Rail rolling stock | made to order | 40–72 wks |
| mobility.siemens.com ↗ | Munich, DE | Rail systems | made to order | 40–72 wks |
| stadlerrail.com ↗ | Bussnang, CH | Rail rolling stock | made to order | 40–72 wks |
| 🇺🇸Wabtec wabteccorp.com ↗ | Pittsburgh, US | Rail equipment | made to order | 40–72 wks |
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