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Electric Locomotive

Product

Overview

An electric locomotive draws power from an overhead line and uses it to drive traction motors, with no onboard fuel or prime mover. This mainline machine takes 25 kV AC through a roof pantograph, steps it down in a main transformer, and feeds IGBT converters that drive four traction motors. The major systems are the Underframe and Carbody structures, the Pantograph and HV Roof Equipment power intake, the Main Transformer, two Traction Converter units, an Auxiliary Converter, two Bogie running gears, the Air Brake System, the Train Control System control, and the Cab Equipment. Two 12 V Battery units, four Sander Unit adhesion units, and four Headlight lamps complete it.

Structure

The Underframe is a welded Underframe Weldment that carries body and traction loads, fitted with two Automatic Coupler knuckle couplers and four Side Buffer side buffers. The Carbody is a self-supporting Body Shell with two Cab Shell driving cabs at each end.

Power intake

The Pantograph is a single-arm collector whose two Carbon Contact Strip carbon strips ride the contact wire; an Pantograph Arm raises and lowers it from a set of Base Insulator standoffs. From there current passes through the HV Roof Equipment equipment: an Vacuum Circuit Breaker vacuum breaker that can isolate the loco from the catenary, an Surge Arrester clamping voltage spikes, an HV Roof Busbar busbar, and six HV Roof Insulator supports.

Transformer and converters

The Main Transformer steps 25 kV down to converter-feed voltages. A laminated Transformer Core carries six Copper Winding windings in an oil-filled Transformer Tank, cooled by two Oil Radiator coolers and two Blower Motor fans. Each Traction Converter is a liquid-cooled cabinet: twenty IGBT Power Module switches with ten Gate Driver Board drivers rectify the transformer feed to a DC link held by six DC-Link Capacitor capacitors, then invert it to variable-frequency three-phase for the motors, all in an Converter Cabinet. The Auxiliary Converter supplies the three-phase auxiliaries and charges the battery.

Bogies and running gear

Each Bogie is a welded Bogie Frame carrying two Traction Motor motors, two Gear Unit final drives, two Wheelset wheelsets, six Suspension Spring springs, and two Disc Brake Unit disc brakes. Each Traction Motor is a three-phase asynchronous machine with a Stator Assembly and Rotor Assembly on Ball Bearing supports. A Wheelset presses two Monobloc Wheel monobloc wheels onto a shared Axle, and the Disc Brake Unit clamps a Brake Disc with a Brake Caliper.

Brakes and control

The Air Brake System is pneumatic. An Air Compressor charges two Air Reservoir tanks, and two Brake Control Valve valves distribute air to the brake cylinders. The Train Control System ties the locomotive together: an Loco Computer central unit, two LCD Panel driver displays, an ETCS Onboard Unit signaling computer, and a Wire Bundle of control cabling with sixty Connector points and twenty-four Relay units.

Cab and adhesion

The Cab Equipment fits out each cab with two Seat Assembly seats, a Master Controller throttle and brake handle, an LCD Panel desk display, and a Cab HVAC Unit climate unit. To keep the wheels gripping in poor conditions, four Sander Unit units drop sand at the wheel-rail contact, and the Headlight lamps light the line ahead at both ends.

Electric Locomotive parts and their functions

14 top-level parts · 2,774 parts in total · full bill of materials below
Electric Locomotive parts diagram: 1 underframe, 2 carbody, 3 pantograph, 4 HV roof equipment, 5 main transformer, 6 traction converter, 7 auxiliary converter, 8 bogie, 9 air brake system, 10 train control system, 11 cab equipment, 12 12 v battery, 13 sander unit, 14 headlight. 2,774 parts in 14 top-level items.
Electric Locomotive parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Underframe 4 parts 1× Underframe + couplers
2 Carbody 2 parts 1× Carbody shell + cabs
3 Pantograph 3 parts 1× Roof current collector
4 HV Roof Equipment 4 parts 1× High-voltage roof equipment
5 Main Transformer 5 parts 1× Main traction transformer
6 Traction Converter 4 parts 2× One per bogie group
7 Auxiliary Converter 5 parts 1× Auxiliary power supply
8 Bogie 6 parts 2× Two driven bogies
9 Air Brake System 3 parts 1× Air brake system
10 Train Control System 6 parts 1× Train control + monitoring
11 Cab Equipment 4 parts 1× Driver cab fit-out
12 12 V Battery 2× Control + emergency supply
13 Sander Unit 4× Per-axle sanding units
14 Headlight 4× Front + rear lamps

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Bill of materials for Electric Locomotive

14 top-level lines · 92 rows shown · 2,774 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Underframe 4 parts electric-locomotive-mainframe 1× 1 8 assembly
1.1 Underframe Weldment electric-locomotive-underframe-weldment 1× 1 · part
1.2 Automatic Coupler electric-locomotive-coupler 2× 2 · part
1.3 Side Buffer electric-locomotive-buffer 4× 4 · part
1.4 Fastener Set fastener-set 1× 1 · part
2 Carbody 2 parts electric-locomotive-carbody 1× 1 3 assembly
2.1 Body Shell electric-locomotive-body-shell 1× 1 · part
2.2 Cab Shell electric-locomotive-cab-shell 2× 2 · part
3 Pantograph 3 parts electric-locomotive-pantograph 1× 1 7 assembly
3.1 Carbon Contact Strip electric-locomotive-contact-strip 2× 2 · part
3.2 Pantograph Arm electric-locomotive-pan-arm 1× 1 · part
3.3 Base Insulator electric-locomotive-base-insulator 4× 4 · part
4 HV Roof Equipment 4 parts electric-locomotive-hv-roof 1× 1 9 assembly
4.1 Vacuum Circuit Breaker electric-locomotive-vcb 1× 1 · part
4.2 Surge Arrester electric-locomotive-surge-arrester 1× 1 · part
4.3 HV Roof Busbar electric-locomotive-roof-bus 1× 1 · part
4.4 HV Roof Insulator electric-locomotive-hv-insulator 6× 6 · part
5 Main Transformer 5 parts electric-locomotive-transformer 1× 1 12 assembly
5.1 Transformer Core electric-locomotive-transformer-core 1× 1 · part
5.2 Copper Winding copper-winding 6× 6 · part
5.3 Transformer Tank electric-locomotive-transformer-tank 1× 1 · part
5.4 Oil Radiator electric-locomotive-oil-radiator 2× 2 · part
5.5 Blower Motor blower-motor 2× 2 · part
6 Traction Converter 4 parts electric-locomotive-traction-converter 2× 2 897 assembly
6.1 IGBT Power Module igbt-module 20× 40 · part
6.2 Gate Driver Board 3 parts gate-driver-board 10× 20 87 assembly
6.2.1 Bare PCB pcb-bare 1× 20 · part
6.2.2 Gate Driver IC gate-driver-ic 6× 120 · part
6.2.3 SMD Passive (R/C/L) smd-passives 80× 1,600 · part
6.3 DC-Link Capacitor dc-link-cap 6× 12 · part
6.4 Converter Cabinet electric-locomotive-converter-cabinet 1× 2 · part
7 Auxiliary Converter 5 parts electric-locomotive-aux-converter 1× 1 264 assembly
7.1 IGBT Power Module igbt-module 6× 6 · part
7.2 Gate Driver Board 3 parts gate-driver-board 2× 2 87 assembly
7.2.1 Bare PCB pcb-bare 1× 2 · part
7.2.2 Gate Driver IC gate-driver-ic 6× 12 · part
7.2.3 SMD Passive (R/C/L) smd-passives 80× 160 · part
7.3 DC-Link Capacitor dc-link-cap 3× 3 · part
7.4 Bare PCB pcb-bare 1× 1 · part
7.5 SMD Passive (R/C/L) smd-passives 80× 80 · part
8 Bogie 6 parts electric-locomotive-bogie 2× 2 85 assembly
8.1 Bogie Frame electric-locomotive-bogie-frame 1× 2 · part
8.2 Traction Motor 3 parts electric-locomotive-traction-motor 2× 4 24 assembly
8.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 4 3 assembly
8.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 4 19 assembly
8.2.3 Ball Bearing ball-bearing 2× 8 · part
8.3 Gear Unit 3 parts electric-locomotive-gear-unit 2× 4 7 assembly
8.3.1 Helical Gear Pair gear-pair 1× 4 · part
8.3.2 Ball Bearing ball-bearing 4× 16 · part
8.3.3 Oil Seal oil-seal 2× 8 · part
8.4 Wheelset 3 parts electric-locomotive-wheelset 2× 4 5 assembly
8.4.1 Axle electric-locomotive-axle 1× 4 · part
8.4.2 Monobloc Wheel electric-locomotive-wheel 2× 8 · part
8.4.3 Ball Bearing ball-bearing 2× 8 · part
8.5 Suspension Spring electric-locomotive-suspension-spring 6× 12 · part
8.6 Disc Brake Unit 3 parts electric-locomotive-brake-unit 2× 4 3 assembly
8.6.1 Brake Disc electric-locomotive-brake-disc 1× 4 · part
8.6.2 Brake Caliper electric-locomotive-brake-caliper 1× 4 · part
8.6.3 O-Ring Set oring-set 1× 4 · part
9 Air Brake System 3 parts electric-locomotive-brake-system 1× 1 6 assembly
9.1 Air Compressor 2 parts electric-locomotive-air-compressor 1× 1 2 assembly
9.1.1 Blower Motor blower-motor 1× 1 · part
9.1.2 O-Ring Set oring-set 1× 1 · part
9.2 Air Reservoir electric-locomotive-air-reservoir 2× 2 · part
9.3 Brake Control Valve electric-locomotive-brake-valve 2× 2 · part
10 Train Control System 6 parts electric-locomotive-tcms 1× 1 474 assembly
10.1 Loco Computer 4 parts electric-locomotive-loco-computer 1× 1 224 assembly
10.1.1 Bare PCB pcb-bare 1× 1 · part
10.1.2 Compute SoC Module soc-module 1× 1 · part
10.1.3 Microcontroller mcu 2× 2 · part
10.1.4 SMD Passive (R/C/L) smd-passives 220× 220 · part
10.2 LCD Panel lcd-panel 2× 2 · part
10.3 ETCS Onboard Unit 3 parts electric-locomotive-etcs-unit 1× 1 163 assembly
10.3.1 Bare PCB pcb-bare 1× 1 · part
10.3.2 Microcontroller mcu 2× 2 · part
10.3.3 SMD Passive (R/C/L) smd-passives 160× 160 · part
10.4 Wire Bundle wire-bundle 1× 1 · part
10.5 Connector connector 60× 60 · part
10.6 Relay relay 24× 24 · part
11 Cab Equipment 4 parts electric-locomotive-cab-equipment 1× 1 17 assembly
11.1 Seat Assembly 5 parts seat-assembly 2× 2 7 assembly
11.1.1 Seat Frame seat-frame 1× 2 · part
11.1.2 Seat Foam seat-foam 2× 4 · part
11.1.3 Seat Cover seat-cover 1× 2 · part
11.1.4 Seat Motor seat-motor 2× 4 · part
11.1.5 Seat Heater Mat seat-heater 1× 2 · part
11.2 Master Controller electric-locomotive-master-controller 1× 1 · part
11.3 LCD Panel lcd-panel 1× 1 · part
11.4 Cab HVAC Unit electric-locomotive-cab-hvac 1× 1 · part
12 12 V Battery lv-battery 2× 2 · part
13 Sander Unit electric-locomotive-sander 4× 4 · part
14 Headlight electric-locomotive-headlight 4× 4 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $500k–$60M. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳CRRC
crrcgc.cc ↗
Beijing, CN Rolling stock & rail systems made to order 40–72 wks
🇫🇷Alstom
alstom.com ↗
Saint-Ouen, FR Rail rolling stock made to order 40–72 wks
mobility.siemens.com ↗ Munich, DE Rail systems made to order 40–72 wks
🇨🇭Stadler Rail
stadlerrail.com ↗
Bussnang, CH Rail rolling stock made to order 40–72 wks
🇺🇸Wabtec
wabteccorp.com ↗
Pittsburgh, US Rail equipment made to order 40–72 wks

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