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Shunting Locomotive

Product

Overview

A shunting locomotive, or switcher, marshals wagons and coaches inside yards, depots and industrial sidings. The work is low-speed but heavy: it spends its day starting, stopping and propelling cuts of wagons, so it is built for high tractive effort, good slow-speed control, and all-round cab visibility rather than line speed. This is a diesel-electric design, a diesel prime mover turns a main alternator whose output, after rectification, feeds traction motors on every axle. That layout gives smooth, stepless control of effort from standstill and avoids any mechanical gearbox to the rails. A central elevated cab and end walkways let one driver see both ends of the locomotive while coupling.

How it works

The Diesel Engine is a turbocharged medium-speed V12 with common-rail injection; its Piston Assembly assemblies drive a Crankshaft that turns the Main Alternator. The alternator's three-phase output is rectified inside the Control Cubicle and supplied to four Traction Motor units, each turning an axle through a Axle Gear Unit single-reduction drive. Because effort is set electrically, the driver controls speed and pull with one master-controller handle on the Control Desk.

The whole machine is built up on a heavy welded Underframe resting on two Railway Bogie running-gear units. Braking is pneumatic: the Air Brake System runs a motor-driven compressor and reservoirs that charge the brake pipe, and each axle's Friction Brake Unit applies the Brake Disc (rotor) when brake-pipe pressure is reduced. At each end a Coupler with draft gear and four Buffer units handle coupling and buffing loads during shunting moves.

The Driving Cab seats the crew, and the Fuel Tank slung under the frame holds the diesel supply. A 12 V Battery bank starts the engine and powers the control circuits, lighting and the electronic controllers in the cubicle until the alternator's auxiliary winding takes over charging.

Shunting Locomotive parts and their functions

14 top-level parts · 642 parts in total · full bill of materials below
Shunting Locomotive parts diagram: 1 underframe, 2 driving cab, 3 diesel engine, 4 main alternator, 5 railway bogie, 6 traction motor, 7 axle gear unit, 8 air brake system, 9 friction brake unit, 10 coupler, 11 buffer, 12 control cubicle, 13 fuel tank, 14 12 v battery. 642 parts in 14 assemblies.
Shunting Locomotive parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Underframe main load-bearing frame
2 Driving Cab 3 parts central driving cab
3 Diesel Engine 6 parts prime mover
4 Main Alternator 4 parts main traction alternator
5 Railway Bogie 9 parts two-axle running gear
6 Traction Motor 5 parts one per axle
7 Axle Gear Unit 3 parts axle-hung final drive
8 Air Brake System 3 parts compressed-air brakes
9 Friction Brake Unit 3 parts one per wheelset
10 Coupler 2 parts both ends
11 Buffer corner buffers
12 Control Cubicle 4 parts traction control
13 Fuel Tank underframe diesel tank
14 12 V Battery starting and control battery

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Build & assembly graph

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Bill of materials for Shunting Locomotive

14 top-level lines · 140 rows shown · 642 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Underframe shunt-underframe 1 · part
2 Driving Cab 3 parts shunt-cab 1 21 assembly
2.1 Seat Assembly 5 parts seat-assembly 2 7 assembly
2.1.1 Seat Frame seat-frame 2 · part
2.1.2 Seat Foam seat-foam 4 · part
2.1.3 Seat Cover seat-cover 2 · part
2.1.4 Seat Motor seat-motor 4 · part
2.1.5 Seat Heater Mat seat-heater 2 · part
2.2 Control Desk 3 parts shunt-control-desk 1 6 assembly
2.2.1 Master Controller shunt-master-controller 1 · part
2.2.2 Microcontroller mcu 1 · part
2.2.3 Relay relay 4 · part
2.3 LCD Panel lcd-panel 1 · part
3 Diesel Engine 6 parts shunt-diesel-engine 1 59 assembly
3.1 Engine Block shunt-engine-block 1 · part
3.2 Piston Assembly 3 parts shunt-piston 12× 12 3 assembly
3.2.1 Piston Crown shunt-piston-crown 12 · part
3.2.2 Connecting Rod shunt-conrod 12 · part
3.2.3 O-Ring Set oring-set 12 · part
3.3 Crankshaft shunt-crankshaft 1 · part
3.4 Turbocharger 4 parts shunt-turbocharger 1 6 assembly
3.4.1 Turbine Wheel shunt-turbo-turbine 1 · part
3.4.2 Compressor Wheel shunt-turbo-compressor 1 · part
3.4.3 Ball Bearing ball-bearing 2 · part
3.4.4 Oil Seal oil-seal 2 · part
3.5 Fuel Injection System 3 parts shunt-fuel-system 1 14 assembly
3.5.1 Injection Pump shunt-injection-pump 1 · part
3.5.2 Fuel Injector shunt-injector 12× 12 · part
3.5.3 Common Rail shunt-fuel-rail 1 · part
3.6 Cooling Radiator shunt-cooling-radiator 1 · part
4 Main Alternator 4 parts shunt-alternator 1 27 assembly
4.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
4.1.1 Stator Core (laminations) stator-core 1 · part
4.1.2 Copper Winding copper-winding 1 · part
4.1.3 Slot Insulation stator-insulation 1 · part
4.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
4.2.1 Rotor Shaft rotor-shaft 1 · part
4.2.2 Rotor Core rotor-core 1 · part
4.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
4.2.4 Ball Bearing ball-bearing 1 · part
4.3 Copper Winding copper-winding 3 · part
4.4 Ball Bearing ball-bearing 2 · part
5 Railway Bogie 9 parts bogie 2 158 product
5.1 Bogie frame 8 parts bg-bogie-frame 2 21 assembly
5.1.1 Side frame bg-side-frame 4 · part
5.1.2 Transom bg-transom 4 · part
5.1.3 Bolster bg-bolster 2 · part
5.1.4 Centre pivot bg-centre-pivot 2 · part
5.1.5 Side bearer bg-side-bearer 4 · part
5.1.6 Lifting lug bg-lifting-lug 8 · part
5.1.7 Frame gusset bg-frame-gusset 16 · part
5.1.8 Fastener Set fastener-set 2 · part
5.2 Wheelset 6 parts bg-wheelset 4 23 assembly
5.2.1 Axle bg-axle 4 · part
5.2.2 Wheel bg-wheel 8 · part
5.2.3 Axlebox 6 parts + deeper › bg-axlebox 8 8 assembly
5.2.4 Earth brush bg-earth-brush 4 · part
5.2.5 Axle end cap bg-axle-end-cap 8 · part
5.2.6 Gear wheel bg-gear-wheel 4 · part
5.3 Primary suspension 6 parts bg-primary-suspension 4 10 assembly
5.3.1 Coil Spring coil-spring 8 · part
5.3.2 Rubber chevron bg-rubber-chevron 8 · part
5.3.3 Primary damper bg-primary-damper 4 · part
5.3.4 Axlebox guide bg-axlebox-guide 8 · part
5.3.5 Spring cap bg-spring-cap 8 · part
5.3.6 Fastener Set fastener-set 4 · part
5.4 Secondary suspension 8 parts bg-secondary-suspension 2 18 assembly
5.4.1 Air spring bg-air-spring 4 · part
5.4.2 Bolster spring bg-bolster-spring 8 · part
5.4.3 Lateral damper bg-lateral-damper 4 · part
5.4.4 Vertical damper bg-vertical-damper 8 · part
5.4.5 Traction rod bg-traction-rod 4 · part
5.4.6 Anti-roll bar bg-anti-roll-bar 2 · part
5.4.7 Levelling valve bg-levelling-valve 4 · part
5.4.8 Fastener Set fastener-set 2 · part
5.5 Brake equipment 7 parts bg-brake-equipment 2 29 assembly
5.5.1 Brake Disc (rotor) brake-disc 8 · part
5.5.2 Brake caliper bg-brake-caliper 8 · part
5.5.3 Brake cylinder bg-brake-cylinder 8 · part
5.5.4 Brake Pad Set brake-pad-set 8 · part
5.5.5 Slack adjuster bg-slack-adjuster 8 · part
5.5.6 Brake hose bg-brake-hose 16 · part
5.5.7 Fastener Set fastener-set 2 · part
5.6 Traction package 8 parts bg-traction-package 2 12 assembly
5.6.1 Traction motor bg-traction-motor 2 · part
5.6.2 Motor mount bg-motor-mount 2 · part
5.6.3 Gearbox bg-gearbox 2 · part
5.6.4 Pinion bg-pinion 2 · part
5.6.5 Flexible coupling bg-flexible-coupling 2 · part
5.6.6 Ball Bearing ball-bearing 8 · part
5.6.7 Oil Seal oil-seal 4 · part
5.6.8 Fastener Set fastener-set 2 · part
5.7 Sandbox 3 parts bg-sandbox 4 3 assembly
5.7.1 Sand hopper bg-sand-hopper 4 · part
5.7.2 Sand nozzle bg-sand-nozzle 4 · part
5.7.3 Sand valve bg-sand-valve 4 · part
5.8 Flange lubricator 2 parts bg-flange-lubricator 4 2 assembly
5.8.1 Grease reservoir bg-grease-reservoir 4 · part
5.8.2 Applicator nozzle bg-applicator-nozzle 4 · part
5.9 Wheel slide sensor bg-wheel-slide-sensor 4 · part
6 Traction Motor 5 parts shunt-traction-motor 4 28 assembly
6.1 Stator Assembly 3 parts stator-assembly 4 3 assembly
6.1.1 Stator Core (laminations) stator-core 4 · part
6.1.2 Copper Winding copper-winding 4 · part
6.1.3 Slot Insulation stator-insulation 4 · part
6.2 Rotor Assembly 4 parts rotor-assembly 4 19 assembly
6.2.1 Rotor Shaft rotor-shaft 4 · part
6.2.2 Rotor Core rotor-core 4 · part
6.2.3 Neodymium Magnet neodymium-magnet 16× 64 · part
6.2.4 Ball Bearing ball-bearing 4 · part
6.3 Copper Winding copper-winding 12 · part
6.4 Motor Housing motor-housing 4 · part
6.5 Ball Bearing ball-bearing 8 · part
7 Axle Gear Unit 3 parts shunt-gear-unit 4 7 assembly
7.1 Helical Gear Pair gear-pair 4 · part
7.2 Ball Bearing ball-bearing 16 · part
7.3 Oil Seal oil-seal 8 · part
8 Air Brake System 3 parts shunt-air-brake-system 1 28 assembly
8.1 Air Compressor 4 parts shunt-air-compressor 1 25 assembly
8.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
8.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
8.1.3 Compressor Pump shunt-compressor-pump 1 · part
8.1.4 Ball Bearing ball-bearing 2 · part
8.2 Air Reservoir shunt-air-reservoir 2 · part
8.3 Brake Distributor shunt-brake-distributor 1 · part
9 Friction Brake Unit 3 parts shunt-friction-brake 8 3 assembly
9.1 Brake Disc (rotor) brake-disc 8 · part
9.2 Brake Cylinder shunt-brake-cylinder 8 · part
9.3 O-Ring Set oring-set 8 · part
10 Coupler 2 parts shunt-coupler 2 2 assembly
10.1 Coupler Head shunt-coupler-head 2 · part
10.2 Draft Gear shunt-draft-gear 2 · part
11 Buffer shunt-buffer 4 · part
12 Control Cubicle 4 parts shunt-control-cubicle 1 15 assembly
12.1 IGBT Power Module igbt-module 4 · part
12.2 Bare PCB pcb-bare 2 · part
12.3 Relay relay 8 · part
12.4 Wire Bundle wire-bundle 1 · part
13 Fuel Tank shunt-fuel-tank 1 · part
14 12 V Battery lv-battery 2 · part

Sourcing: possible vendors

Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $500k–$60M. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳CRRC
crrcgc.cc ↗
Beijing, CN Rolling stock & rail systems made to order 40–72 wks
🇫🇷Alstom
alstom.com ↗
Saint-Ouen, FR Rail rolling stock made to order 40–72 wks
mobility.siemens.com ↗ Munich, DE Rail systems made to order 40–72 wks
🇨🇭Stadler Rail
stadlerrail.com ↗
Bussnang, CH Rail rolling stock made to order 40–72 wks
🇺🇸Wabtec
wabteccorp.com ↗
Pittsburgh, US Rail equipment made to order 40–72 wks

325-word article