Shunting Locomotive Product
Overview
A shunting locomotive, or switcher, marshals wagons and coaches inside yards, depots and industrial sidings. The work is low-speed but heavy: it spends its day starting, stopping and propelling cuts of wagons, so it is built for high tractive effort, good slow-speed control, and all-round cab visibility rather than line speed. This is a diesel-electric design — a diesel prime mover turns a main alternator whose output, after rectification, feeds traction motors on every axle. That layout gives smooth, stepless control of effort from standstill and avoids any mechanical gearbox to the rails. A central elevated cab and end walkways let one driver see both ends of the locomotive while coupling.
How it works
The Diesel Engine is a turbocharged medium-speed V12 with common-rail injection; its Piston Assembly assemblies drive a Crankshaft that turns the Main Alternator. The alternator's three-phase output is rectified inside the Control Cubicle and supplied to four Traction Motor units, each turning an axle through a Axle Gear Unit single-reduction drive. Because effort is set electrically, the driver controls speed and pull with one master-controller handle on the Control Desk.
The whole machine is built up on a heavy welded Underframe resting on two Railway Bogie running-gear units. Braking is pneumatic: the Air Brake System runs a motor-driven compressor and reservoirs that charge the brake pipe, and each axle's Friction Brake Unit applies the Brake Disc (rotor) when brake-pipe pressure is reduced. At each end a Coupler with draft gear and four Buffer units handle coupling and buffing loads during shunting moves.
The Driving Cab seats the crew, and the Fuel Tank slung under the frame holds the diesel supply. A 12 V Battery bank starts the engine and powers the control circuits, lighting and the electronic controllers in the cubicle until the alternator's auxiliary winding takes over charging.
Build & assembly graph
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Bill of materials
14 top-level lines · 92 rows shown · 380 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Underframe | shunt-underframe | 1× | 1 | — | part |
| 2 | Driving Cab 3 parts | shunt-cab | 1× | 1 | 21 | assembly |
| 2.1 | Seat Assembly 5 parts | seat-assembly | 2× | 2 | 7 | assembly |
| 2.1.1 | Seat Frame | seat-frame | 1× | 2 | — | part |
| 2.1.2 | Seat Foam | seat-foam | 2× | 4 | — | part |
| 2.1.3 | Seat Cover | seat-cover | 1× | 2 | — | part |
| 2.1.4 | Seat Motor | seat-motor | 2× | 4 | — | part |
| 2.1.5 | Seat Heater Mat | seat-heater | 1× | 2 | — | part |
| 2.2 | Control Desk 3 parts | shunt-control-desk | 1× | 1 | 6 | assembly |
| 2.2.1 | Master Controller | shunt-master-controller | 1× | 1 | — | part |
| 2.2.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 2.2.3 | Relay | relay | 4× | 4 | — | part |
| 2.3 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 3 | Diesel Engine 6 parts | shunt-diesel-engine | 1× | 1 | 59 | assembly |
| 3.1 | Engine Block | shunt-engine-block | 1× | 1 | — | part |
| 3.2 | Piston Assembly 3 parts | shunt-piston | 12× | 12 | 3 | assembly |
| 3.2.1 | Piston Crown | shunt-piston-crown | 1× | 12 | — | part |
| 3.2.2 | Connecting Rod | shunt-conrod | 1× | 12 | — | part |
| 3.2.3 | O-Ring Set | oring-set | 1× | 12 | — | part |
| 3.3 | Crankshaft | shunt-crankshaft | 1× | 1 | — | part |
| 3.4 | Turbocharger 4 parts | shunt-turbocharger | 1× | 1 | 6 | assembly |
| 3.4.1 | Turbine Wheel | shunt-turbo-turbine | 1× | 1 | — | part |
| 3.4.2 | Compressor Wheel | shunt-turbo-compressor | 1× | 1 | — | part |
| 3.4.3 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 3.4.4 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 3.5 | Fuel Injection System 3 parts | shunt-fuel-system | 1× | 1 | 14 | assembly |
| 3.5.1 | Injection Pump | shunt-injection-pump | 1× | 1 | — | part |
| 3.5.2 | Fuel Injector | shunt-injector | 12× | 12 | — | part |
| 3.5.3 | Common Rail | shunt-fuel-rail | 1× | 1 | — | part |
| 3.6 | Cooling Radiator | shunt-cooling-radiator | 1× | 1 | — | part |
| 4 | Main Alternator 4 parts | shunt-alternator | 1× | 1 | 27 | assembly |
| 4.1 | Stator Assembly 3 parts | stator-assembly | 1× | 1 | 3 | assembly |
| 4.1.1 | Stator Core (laminations) | stator-core | 1× | 1 | — | part |
| 4.1.2 | Copper Winding | copper-winding | 1× | 1 | — | part |
| 4.1.3 | Slot Insulation | stator-insulation | 1× | 1 | — | part |
| 4.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 1 | 19 | assembly |
| 4.2.1 | Rotor Shaft | rotor-shaft | 1× | 1 | — | part |
| 4.2.2 | Rotor Core | rotor-core | 1× | 1 | — | part |
| 4.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 16 | — | part |
| 4.2.4 | Ball Bearing | ball-bearing | 1× | 1 | — | part |
| 4.3 | Copper Winding | copper-winding | 3× | 3 | — | part |
| 4.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 5 | Railway Bogie 5 parts | bogie | 2× | 2 | 27 | assembly |
| 5.1 | Bogie Frame | bogie-frame | 1× | 2 | — | part |
| 5.2 | Wheelset 2 parts | bogie-wheelset | 2× | 4 | 3 | assembly |
| 5.2.1 | Wheelset Axle | bogie-axle | 1× | 4 | — | part |
| 5.2.2 | Rail Wheel | bogie-wheel | 2× | 8 | — | part |
| 5.3 | Axlebox Bearing 2 parts | bogie-axle-bearing | 4× | 8 | 3 | assembly |
| 5.3.1 | Ball Bearing | ball-bearing | 1× | 8 | — | part |
| 5.3.2 | Oil Seal | oil-seal | 2× | 16 | — | part |
| 5.4 | Coil Spring | coil-spring | 4× | 8 | — | part |
| 5.5 | Air Spring | bogie-air-spring | 4× | 8 | — | part |
| 6 | Traction Motor 5 parts | shunt-traction-motor | 4× | 4 | 28 | assembly |
| 6.1 | Stator Assembly 3 parts | stator-assembly | 1× | 4 | 3 | assembly |
| 6.1.1 | Stator Core (laminations) | stator-core | 1× | 4 | — | part |
| 6.1.2 | Copper Winding | copper-winding | 1× | 4 | — | part |
| 6.1.3 | Slot Insulation | stator-insulation | 1× | 4 | — | part |
| 6.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 4 | 19 | assembly |
| 6.2.1 | Rotor Shaft | rotor-shaft | 1× | 4 | — | part |
| 6.2.2 | Rotor Core | rotor-core | 1× | 4 | — | part |
| 6.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 64 | — | part |
| 6.2.4 | Ball Bearing | ball-bearing | 1× | 4 | — | part |
| 6.3 | Copper Winding | copper-winding | 3× | 12 | — | part |
| 6.4 | Motor Housing | motor-housing | 1× | 4 | — | part |
| 6.5 | Ball Bearing | ball-bearing | 2× | 8 | — | part |
| 7 | Axle Gear Unit 3 parts | shunt-gear-unit | 4× | 4 | 7 | assembly |
| 7.1 | Helical Gear Pair | gear-pair | 1× | 4 | — | part |
| 7.2 | Ball Bearing | ball-bearing | 4× | 16 | — | part |
| 7.3 | Oil Seal | oil-seal | 2× | 8 | — | part |
| 8 | Air Brake System 3 parts | shunt-air-brake-system | 1× | 1 | 28 | assembly |
| 8.1 | Air Compressor 4 parts | shunt-air-compressor | 1× | 1 | 25 | assembly |
| 8.1.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 8.1.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 8.1.3 | Compressor Pump | shunt-compressor-pump | 1× | 1 | — | part |
| 8.1.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 8.2 | Air Reservoir | shunt-air-reservoir | 2× | 2 | — | part |
| 8.3 | Brake Distributor | shunt-brake-distributor | 1× | 1 | — | part |
| 9 | Friction Brake Unit 3 parts | shunt-friction-brake | 8× | 8 | 3 | assembly |
| 9.1 | Brake Disc (rotor) | brake-disc | 1× | 8 | — | part |
| 9.2 | Brake Cylinder | shunt-brake-cylinder | 1× | 8 | — | part |
| 9.3 | O-Ring Set | oring-set | 1× | 8 | — | part |
| 10 | Coupler 2 parts | shunt-coupler | 2× | 2 | 2 | assembly |
| 10.1 | Coupler Head | shunt-coupler-head | 1× | 2 | — | part |
| 10.2 | Draft Gear | shunt-draft-gear | 1× | 2 | — | part |
| 11 | Buffer | shunt-buffer | 4× | 4 | — | part |
| 12 | Control Cubicle 4 parts | shunt-control-cubicle | 1× | 1 | 15 | assembly |
| 12.1 | IGBT Power Module | igbt-module | 4× | 4 | — | part |
| 12.2 | Bare PCB | pcb-bare | 2× | 2 | — | part |
| 12.3 | Relay | relay | 8× | 8 | — | part |
| 12.4 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 13 | Fuel Tank | shunt-fuel-tank | 1× | 1 | — | part |
| 14 | 12 V Battery | lv-battery | 2× | 2 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $500k–$60M · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇨🇳CRRC crrcgc.cc ↗ | Beijing, CN | Rolling stock & rail systems | made to order | 40–72 wks |
| 🇫🇷Alstom alstom.com ↗ | Saint-Ouen, FR | Rail rolling stock | made to order | 40–72 wks |
| mobility.siemens.com ↗ | Munich, DE | Rail systems | made to order | 40–72 wks |
| stadlerrail.com ↗ | Bussnang, CH | Rail rolling stock | made to order | 40–72 wks |
| 🇺🇸Wabtec wabteccorp.com ↗ | Pittsburgh, US | Rail equipment | made to order | 40–72 wks |
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