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Articulated Bus Product

Overview

An articulated bus is a transit vehicle built in two rigid body sections joined by a pivoting hinge, so it can carry far more passengers than a rigid bus while still negotiating ordinary city corners. The join is the defining feature: a load-bearing turntable, a damped central pivot, and a concertina bellows that seals the gap and lets passengers walk freely between the two halves. The low-floor layout, step-free from kerb to aisle, speeds boarding for crowds, wheelchairs, and strollers. These buses run busy trunk routes and bus-rapid-transit corridors where a single high-capacity vehicle replaces two standard ones.

How it works

The bus is two modules. The Front Body Section carries the driver, front doors, and the steered front axle; the Rear Body Section holds the engine bay and the driven and trailing axles. Between them, the Articulation Joint joint lets the sections swing relative to each other through a slewing-ring turntable, while hydraulic dampers resist jackknifing and a bellows keeps weather out of the gangway.

Power comes from the rear-mounted Diesel/CNG Engine, a turbocharged inline-six burning diesel or compressed natural gas, feeding the Transmission and its retarder. Torque reaches the road through the Drive Axle, the centre "pusher" axle, whose portal final drive keeps the floor low. The Front Steer Axle guides the front, and a rear Rear Tag Axle shares the load and often steers to tighten the turning circle. Every axle rides on Air Suspension that kneels at stops, and Air Brakes clamp disc brakes at all wheels. Inside, the Passenger Area provides seating, stanchions, and powered doors, the HVAC conditions both halves, and the driver works from the Driver Area. A 24 V Electrical System system runs the multiplex network across the joint.

Build & assembly graph

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Bill of materials

15 top-level lines · 119 rows shown · 795 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Front Body Section 5 parts articulated-bus-front-section 1 17 assembly
1.1 Front Space Frame articulated-bus-front-frame 1 part
1.2 Body Skin Panel articulated-bus-body-panel 6 part
1.3 Side Window articulated-bus-side-window 8 part
1.4 Low Floor Section articulated-bus-floor-section 1 part
1.5 Fastener Set fastener-set 1 part
2 Rear Body Section 5 parts articulated-bus-rear-section 1 17 assembly
2.1 Rear Space Frame articulated-bus-rear-frame 1 part
2.2 Body Skin Panel articulated-bus-body-panel 6 part
2.3 Side Window articulated-bus-side-window 8 part
2.4 Low Floor Section articulated-bus-floor-section 1 part
2.5 Fastener Set fastener-set 1 part
3 Articulation Joint 5 parts articulated-bus-articulation 1 6 assembly
3.1 Turntable (Slewing Ring) articulated-bus-turntable 1 part
3.2 Pivot Joint articulated-bus-pivot-joint 1 part
3.3 Bellows Gangway articulated-bus-bellows 1 part
3.4 Articulation Damper articulated-bus-articulation-damper 2 part
3.5 Turntable Floor Plate articulated-bus-turntable-plate 1 part
4 Diesel/CNG Engine 9 parts articulated-bus-engine 1 25 assembly
4.1 Engine Block & Head articulated-bus-engine-block 1 part
4.2 Piston & Rod articulated-bus-piston 6 part
4.3 Crankshaft articulated-bus-crankshaft 1 part
4.4 Turbocharger articulated-bus-turbocharger 1 part
4.5 Fuel System 3 parts articulated-bus-fuel-system 1 8 assembly
4.5.1 Fuel Injector articulated-bus-injector 6 part
4.5.2 Fuel Pump articulated-bus-fuel-pump 1 part
4.5.3 Fuel Tank articulated-bus-fuel-tank 1 part
4.6 Radiator radiator 1 part
4.7 Coolant Pump coolant-pump 1 part
4.8 Ball Bearing ball-bearing 2 part
4.9 Oil Seal oil-seal 4 part
5 Transmission 6 parts articulated-bus-transmission 1 18 assembly
5.1 Gearbox Housing gearbox-housing 1 part
5.2 Helical Gear Pair gear-pair 6 part
5.3 Ball Bearing ball-bearing 6 part
5.4 Oil Seal oil-seal 3 part
5.5 Hydraulic Retarder articulated-bus-retarder 1 part
5.6 Gear Oil gear-oil 1 part
6 Drive Axle 6 parts articulated-bus-drive-axle 1 18 assembly
6.1 Open Differential 4 parts differential 1 6 assembly
6.1.1 Differential Case diff-case 1 part
6.1.2 Side Gear side-gear 2 part
6.1.3 Pinion Gear pinion-gear 2 part
6.1.4 Cross Pin cross-pin 1 part
6.2 Axle Housing articulated-bus-axle-housing 1 part
6.3 Axle Shaft articulated-bus-axle-shaft 2 part
6.4 Ball Bearing ball-bearing 4 part
6.5 Oil Seal oil-seal 4 part
6.6 Gear Oil gear-oil 1 part
7 Front Steer Axle 4 parts articulated-bus-steer-axle 1 9 assembly
7.1 Steer Axle Beam articulated-bus-axle-beam 1 part
7.2 Steering Knuckle articulated-bus-steering-knuckle 2 part
7.3 Ball Bearing ball-bearing 4 part
7.4 Oil Seal oil-seal 2 part
8 Rear Tag Axle 4 parts articulated-bus-tag-axle 1 8 assembly
8.1 Tag Axle Beam articulated-bus-tag-beam 1 part
8.2 Ball Bearing ball-bearing 4 part
8.3 Oil Seal oil-seal 2 part
8.4 Tag Steer Cylinder articulated-bus-tag-steer-cylinder 1 part
9 Air Suspension 4 parts articulated-bus-air-suspension 1 19 assembly
9.1 Air Spring Bag articulated-bus-air-bag 8 part
9.2 Leaf Spring leaf-spring 2 part
9.3 Shock Absorber articulated-bus-shock-absorber 6 part
9.4 Ride-Height Valve articulated-bus-leveling-valve 3 part
10 Air Brakes 5 parts articulated-bus-air-brakes 1 17 assembly
10.1 Brake Disc (rotor) brake-disc 6 part
10.2 Brake Chamber articulated-bus-brake-chamber 6 part
10.3 Air Compressor articulated-bus-air-compressor 1 part
10.4 Air Reservoir Tank articulated-bus-air-tank 3 part
10.5 Treadle Brake Valve articulated-bus-brake-valve 1 part
11 Wheel Assembly 5 parts wheel-assembly 6 9 assembly
11.1 Alloy Wheel alloy-wheel 6 part
11.2 Tire tire 6 part
11.3 TPMS Sensor tpms-sensor 6 part
11.4 Lug Nut lug-nut 30 part
11.5 Valve Stem valve-stem 6 part
12 Passenger Area 4 parts articulated-bus-passenger-area 1 375 assembly
12.1 Seat Assembly 5 parts seat-assembly 40× 40 7 assembly
12.1.1 Seat Frame seat-frame 40 part
12.1.2 Seat Foam seat-foam 80 part
12.1.3 Seat Cover seat-cover 40 part
12.1.4 Seat Motor seat-motor 80 part
12.1.5 Seat Heater Mat seat-heater 40 part
12.2 Grab Rail articulated-bus-grab-rail 12× 12 part
12.3 Passenger Door 4 parts articulated-bus-passenger-door 3 25 assembly
12.3.1 Door Leaf articulated-bus-door-leaf 6 part
12.3.2 Stator Assembly 3 parts + deeper › stator-assembly 3 3 assembly
12.3.3 Rotor Assembly 4 parts + deeper › rotor-assembly 3 19 assembly
12.3.4 Door Linkage articulated-bus-door-linkage 3 part
12.4 Stanchion articulated-bus-stanchion 8 part
13 HVAC 4 parts articulated-bus-hvac 1 96 assembly
13.1 Heating Element heating-element 2 part
13.2 Roof AC Pack articulated-bus-ac-unit 1 part
13.3 Cabin Blower 3 parts articulated-bus-blower 4 23 assembly
13.3.1 Stator Assembly 3 parts + deeper › stator-assembly 4 3 assembly
13.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 4 19 assembly
13.3.3 Blower Wheel articulated-bus-blower-wheel 4 part
13.4 Climate Controller articulated-bus-thermostat 1 part
14 Driver Area 4 parts articulated-bus-driver-area 1 10 assembly
14.1 Seat Assembly 5 parts seat-assembly 1 7 assembly
14.1.1 Seat Frame seat-frame 1 part
14.1.2 Seat Foam seat-foam 2 part
14.1.3 Seat Cover seat-cover 1 part
14.1.4 Seat Motor seat-motor 2 part
14.1.5 Seat Heater Mat seat-heater 1 part
14.2 LCD Panel lcd-panel 1 part
14.3 Microcontroller mcu 1 part
14.4 Steering Column articulated-bus-steering-column 1 part
15 Electrical System 3 parts articulated-bus-electrical 1 106 assembly
15.1 12 V Battery lv-battery 4 part
15.2 Alternator 4 parts articulated-bus-alternator 1 25 assembly
15.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
15.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
15.2.3 Rectifier & Regulator articulated-bus-rectifier 1 part
15.2.4 Ball Bearing ball-bearing 2 part
15.3 Wiring Harness 3 parts articulated-bus-harness 1 77 assembly
15.3.1 Wire Bundle wire-bundle 1 part
15.3.2 Connector connector 60× 60 part
15.3.3 Relay relay 16× 16 part

Sourcing — likely vendors

Companies that make this · indicative price $8k–$90k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇯🇵Toyota
global.toyota ↗
Toyota City, JP Automaker made to order 16–28 wks
volkswagen-group.com ↗ Wolfsburg, DE Automaker made to order 16–28 wks
gm.com ↗ Detroit, US Automaker made to order 16–28 wks
hyundai.com ↗ Seoul, KR Automaker made to order 16–28 wks
🇨🇳BYD
byd.com ↗
Shenzhen, CN EV & battery manufacturer made to order 16–28 wks

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