Articulated Bus Product
Overview
An articulated bus is a transit vehicle built in two rigid body sections joined by a pivoting hinge, so it can carry far more passengers than a rigid bus while still negotiating ordinary city corners. The join is the defining feature: a load-bearing turntable, a damped central pivot, and a concertina bellows that seals the gap and lets passengers walk freely between the two halves. The low-floor layout, step-free from kerb to aisle, speeds boarding for crowds, wheelchairs, and strollers. These buses run busy trunk routes and bus-rapid-transit corridors where a single high-capacity vehicle replaces two standard ones.
How it works
The bus is two modules. The Front Body Section carries the driver, front doors, and the steered front axle; the Rear Body Section holds the engine bay and the driven and trailing axles. Between them, the Articulation Joint joint lets the sections swing relative to each other through a slewing-ring turntable, while hydraulic dampers resist jackknifing and a bellows keeps weather out of the gangway.
Power comes from the rear-mounted Diesel/CNG Engine, a turbocharged inline-six burning diesel or compressed natural gas, feeding the Transmission and its retarder. Torque reaches the road through the Drive Axle, the centre "pusher" axle, whose portal final drive keeps the floor low. The Front Steer Axle guides the front, and a rear Rear Tag Axle shares the load and often steers to tighten the turning circle. Every axle rides on Air Suspension that kneels at stops, and Air Brakes clamp disc brakes at all wheels. Inside, the Passenger Area provides seating, stanchions, and powered doors, the HVAC conditions both halves, and the driver works from the Driver Area. A 24 V Electrical System system runs the multiplex network across the joint.
Build & assembly graph
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Bill of materials
15 top-level lines · 119 rows shown · 795 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Front Body Section 5 parts | articulated-bus-front-section | 1× | 1 | 17 | assembly |
| 1.1 | Front Space Frame | articulated-bus-front-frame | 1× | 1 | — | part |
| 1.2 | Body Skin Panel | articulated-bus-body-panel | 6× | 6 | — | part |
| 1.3 | Side Window | articulated-bus-side-window | 8× | 8 | — | part |
| 1.4 | Low Floor Section | articulated-bus-floor-section | 1× | 1 | — | part |
| 1.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Rear Body Section 5 parts | articulated-bus-rear-section | 1× | 1 | 17 | assembly |
| 2.1 | Rear Space Frame | articulated-bus-rear-frame | 1× | 1 | — | part |
| 2.2 | Body Skin Panel | articulated-bus-body-panel | 6× | 6 | — | part |
| 2.3 | Side Window | articulated-bus-side-window | 8× | 8 | — | part |
| 2.4 | Low Floor Section | articulated-bus-floor-section | 1× | 1 | — | part |
| 2.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 3 | Articulation Joint 5 parts | articulated-bus-articulation | 1× | 1 | 6 | assembly |
| 3.1 | Turntable (Slewing Ring) | articulated-bus-turntable | 1× | 1 | — | part |
| 3.2 | Pivot Joint | articulated-bus-pivot-joint | 1× | 1 | — | part |
| 3.3 | Bellows Gangway | articulated-bus-bellows | 1× | 1 | — | part |
| 3.4 | Articulation Damper | articulated-bus-articulation-damper | 2× | 2 | — | part |
| 3.5 | Turntable Floor Plate | articulated-bus-turntable-plate | 1× | 1 | — | part |
| 4 | Diesel/CNG Engine 9 parts | articulated-bus-engine | 1× | 1 | 25 | assembly |
| 4.1 | Engine Block & Head | articulated-bus-engine-block | 1× | 1 | — | part |
| 4.2 | Piston & Rod | articulated-bus-piston | 6× | 6 | — | part |
| 4.3 | Crankshaft | articulated-bus-crankshaft | 1× | 1 | — | part |
| 4.4 | Turbocharger | articulated-bus-turbocharger | 1× | 1 | — | part |
| 4.5 | Fuel System 3 parts | articulated-bus-fuel-system | 1× | 1 | 8 | assembly |
| 4.5.1 | Fuel Injector | articulated-bus-injector | 6× | 6 | — | part |
| 4.5.2 | Fuel Pump | articulated-bus-fuel-pump | 1× | 1 | — | part |
| 4.5.3 | Fuel Tank | articulated-bus-fuel-tank | 1× | 1 | — | part |
| 4.6 | Radiator | radiator | 1× | 1 | — | part |
| 4.7 | Coolant Pump | coolant-pump | 1× | 1 | — | part |
| 4.8 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 4.9 | Oil Seal | oil-seal | 4× | 4 | — | part |
| 5 | Transmission 6 parts | articulated-bus-transmission | 1× | 1 | 18 | assembly |
| 5.1 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 5.2 | Helical Gear Pair | gear-pair | 6× | 6 | — | part |
| 5.3 | Ball Bearing | ball-bearing | 6× | 6 | — | part |
| 5.4 | Oil Seal | oil-seal | 3× | 3 | — | part |
| 5.5 | Hydraulic Retarder | articulated-bus-retarder | 1× | 1 | — | part |
| 5.6 | Gear Oil | gear-oil | 1× | 1 | — | part |
| 6 | Drive Axle 6 parts | articulated-bus-drive-axle | 1× | 1 | 18 | assembly |
| 6.1 | Open Differential 4 parts | differential | 1× | 1 | 6 | assembly |
| 6.1.1 | Differential Case | diff-case | 1× | 1 | — | part |
| 6.1.2 | Side Gear | side-gear | 2× | 2 | — | part |
| 6.1.3 | Pinion Gear | pinion-gear | 2× | 2 | — | part |
| 6.1.4 | Cross Pin | cross-pin | 1× | 1 | — | part |
| 6.2 | Axle Housing | articulated-bus-axle-housing | 1× | 1 | — | part |
| 6.3 | Axle Shaft | articulated-bus-axle-shaft | 2× | 2 | — | part |
| 6.4 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 6.5 | Oil Seal | oil-seal | 4× | 4 | — | part |
| 6.6 | Gear Oil | gear-oil | 1× | 1 | — | part |
| 7 | Front Steer Axle 4 parts | articulated-bus-steer-axle | 1× | 1 | 9 | assembly |
| 7.1 | Steer Axle Beam | articulated-bus-axle-beam | 1× | 1 | — | part |
| 7.2 | Steering Knuckle | articulated-bus-steering-knuckle | 2× | 2 | — | part |
| 7.3 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 7.4 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 8 | Rear Tag Axle 4 parts | articulated-bus-tag-axle | 1× | 1 | 8 | assembly |
| 8.1 | Tag Axle Beam | articulated-bus-tag-beam | 1× | 1 | — | part |
| 8.2 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 8.3 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 8.4 | Tag Steer Cylinder | articulated-bus-tag-steer-cylinder | 1× | 1 | — | part |
| 9 | Air Suspension 4 parts | articulated-bus-air-suspension | 1× | 1 | 19 | assembly |
| 9.1 | Air Spring Bag | articulated-bus-air-bag | 8× | 8 | — | part |
| 9.2 | Leaf Spring | leaf-spring | 2× | 2 | — | part |
| 9.3 | Shock Absorber | articulated-bus-shock-absorber | 6× | 6 | — | part |
| 9.4 | Ride-Height Valve | articulated-bus-leveling-valve | 3× | 3 | — | part |
| 10 | Air Brakes 5 parts | articulated-bus-air-brakes | 1× | 1 | 17 | assembly |
| 10.1 | Brake Disc (rotor) | brake-disc | 6× | 6 | — | part |
| 10.2 | Brake Chamber | articulated-bus-brake-chamber | 6× | 6 | — | part |
| 10.3 | Air Compressor | articulated-bus-air-compressor | 1× | 1 | — | part |
| 10.4 | Air Reservoir Tank | articulated-bus-air-tank | 3× | 3 | — | part |
| 10.5 | Treadle Brake Valve | articulated-bus-brake-valve | 1× | 1 | — | part |
| 11 | Wheel Assembly 5 parts | wheel-assembly | 6× | 6 | 9 | assembly |
| 11.1 | Alloy Wheel | alloy-wheel | 1× | 6 | — | part |
| 11.2 | Tire | tire | 1× | 6 | — | part |
| 11.3 | TPMS Sensor | tpms-sensor | 1× | 6 | — | part |
| 11.4 | Lug Nut | lug-nut | 5× | 30 | — | part |
| 11.5 | Valve Stem | valve-stem | 1× | 6 | — | part |
| 12 | Passenger Area 4 parts | articulated-bus-passenger-area | 1× | 1 | 375 | assembly |
| 12.1 | Seat Assembly 5 parts | seat-assembly | 40× | 40 | 7 | assembly |
| 12.1.1 | Seat Frame | seat-frame | 1× | 40 | — | part |
| 12.1.2 | Seat Foam | seat-foam | 2× | 80 | — | part |
| 12.1.3 | Seat Cover | seat-cover | 1× | 40 | — | part |
| 12.1.4 | Seat Motor | seat-motor | 2× | 80 | — | part |
| 12.1.5 | Seat Heater Mat | seat-heater | 1× | 40 | — | part |
| 12.2 | Grab Rail | articulated-bus-grab-rail | 12× | 12 | — | part |
| 12.3 | Passenger Door 4 parts | articulated-bus-passenger-door | 3× | 3 | 25 | assembly |
| 12.3.1 | Door Leaf | articulated-bus-door-leaf | 2× | 6 | — | part |
| 12.3.2 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 3 | 3 | assembly |
| 12.3.3 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 3 | 19 | assembly |
| 12.3.4 | Door Linkage | articulated-bus-door-linkage | 1× | 3 | — | part |
| 12.4 | Stanchion | articulated-bus-stanchion | 8× | 8 | — | part |
| 13 | HVAC 4 parts | articulated-bus-hvac | 1× | 1 | 96 | assembly |
| 13.1 | Heating Element | heating-element | 2× | 2 | — | part |
| 13.2 | Roof AC Pack | articulated-bus-ac-unit | 1× | 1 | — | part |
| 13.3 | Cabin Blower 3 parts | articulated-bus-blower | 4× | 4 | 23 | assembly |
| 13.3.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 4 | 3 | assembly |
| 13.3.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 4 | 19 | assembly |
| 13.3.3 | Blower Wheel | articulated-bus-blower-wheel | 1× | 4 | — | part |
| 13.4 | Climate Controller | articulated-bus-thermostat | 1× | 1 | — | part |
| 14 | Driver Area 4 parts | articulated-bus-driver-area | 1× | 1 | 10 | assembly |
| 14.1 | Seat Assembly 5 parts | seat-assembly | 1× | 1 | 7 | assembly |
| 14.1.1 | Seat Frame | seat-frame | 1× | 1 | — | part |
| 14.1.2 | Seat Foam | seat-foam | 2× | 2 | — | part |
| 14.1.3 | Seat Cover | seat-cover | 1× | 1 | — | part |
| 14.1.4 | Seat Motor | seat-motor | 2× | 2 | — | part |
| 14.1.5 | Seat Heater Mat | seat-heater | 1× | 1 | — | part |
| 14.2 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 14.3 | Microcontroller | mcu | 1× | 1 | — | part |
| 14.4 | Steering Column | articulated-bus-steering-column | 1× | 1 | — | part |
| 15 | Electrical System 3 parts | articulated-bus-electrical | 1× | 1 | 106 | assembly |
| 15.1 | 12 V Battery | lv-battery | 4× | 4 | — | part |
| 15.2 | Alternator 4 parts | articulated-bus-alternator | 1× | 1 | 25 | assembly |
| 15.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 15.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 15.2.3 | Rectifier & Regulator | articulated-bus-rectifier | 1× | 1 | — | part |
| 15.2.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 15.3 | Wiring Harness 3 parts | articulated-bus-harness | 1× | 1 | 77 | assembly |
| 15.3.1 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 15.3.2 | Connector | connector | 60× | 60 | — | part |
| 15.3.3 | Relay | relay | 16× | 16 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $8k–$90k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇯🇵Toyota global.toyota ↗ | Toyota City, JP | Automaker | made to order | 16–28 wks |
| volkswagen-group.com ↗ | Wolfsburg, DE | Automaker | made to order | 16–28 wks |
| gm.com ↗ | Detroit, US | Automaker | made to order | 16–28 wks |
| hyundai.com ↗ | Seoul, KR | Automaker | made to order | 16–28 wks |
| 🇨🇳BYD byd.com ↗ | Shenzhen, CN | EV & battery manufacturer | made to order | 16–28 wks |
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