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Gondola Wagon Product

Overview

A gondola is an open-top freight wagon with high steel sides and ends and no roof, built to carry heavy bulk and dense cargo. Coal, iron ore, scrap metal, aggregate, and steel products all ride in gondolas because they can be loaded from above by grab, conveyor, or chute, withstand rough handling, and tolerate exposure to weather. The body is essentially a strong steel box on wheels: simple, robust, and cheap to maintain relative to the loads it carries.

Like all freight wagons it is unpowered and unattended in service, coupled into a train and braked from the locomotive. The design priorities are structural strength under heavy, sometimes uneven loading, and reliable braking. The wagon rides on two Freight Bogie (Three-Piece Truck) trucks and connects to the train through the Coupler, Draft Gear & Buffer at each end.

How it works

The load is carried by the Steel Body: a welded steel Steel Floor, two Side Wall panels stiffened by stake posts, and two End Wall panels, all built up on a Center Sill. Vertical load passes through two Body Bolster members into the trucks, while coupling forces run along the center sill into the Automatic Coupler and its Draft Gear Cushioning Unit. Each Freight Bogie (Three-Piece Truck) is a three-piece freight truck: side frames and a bolster on a Coil Spring nest carrying two Wheelset units on Axlebox Bearing cartridges, braked through a Brake Disc (rotor) on each axle.

Many gondolas discharge through the floor: the Bottom Drop Doors assembly hangs hinged door panels that swing open over a pit or hopper to dump the lading, then latch shut for the next load. Braking is pneumatic — the Air Brake System system applies the Brake Cylinder units from the train brake pipe, and a Hand Brake secures the wagon when it stands uncoupled. Along the sides, Stake Pockets & Tie-Downs provide anchor points for securing banded or oversized loads.

Build & assembly graph

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Bill of materials

7 top-level lines · 50 rows shown · 169 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Steel Body 6 parts gondola-body 1 30 assembly
1.1 Steel Floor gondola-floor 1 part
1.2 Side Wall 3 parts gondola-side-wall 2 8 assembly
1.2.1 Side Sheet gondola-side-sheet 2 part
1.2.2 Side Stake Post gondola-side-post 12 part
1.2.3 Top Chord Angle gondola-top-chord 2 part
1.3 End Wall gondola-end-wall 2 part
1.4 Center Sill gondola-center-sill 1 part
1.5 Body Bolster gondola-body-bolster 2 part
1.6 Fastener Set fastener-set 8 part
2 Freight Bogie (Three-Piece Truck) 6 parts gondola-bogie 2 33 assembly
2.1 Bogie Side Frame gondola-bogie-frame 4 part
2.2 Bogie Bolster gondola-bolster 2 part
2.3 Wheelset 2 parts gondola-wheelset 4 3 assembly
2.3.1 Wheelset Axle gondola-axle 4 part
2.3.2 Rail Wheel gondola-wheel 8 part
2.4 Axlebox Bearing 2 parts gondola-axle-bearing 8 3 assembly
2.4.1 Ball Bearing ball-bearing 8 part
2.4.2 Oil Seal oil-seal 16 part
2.5 Coil Spring coil-spring 16 part
2.6 Brake Disc (rotor) brake-disc 8 part
3 Coupler, Draft Gear & Buffer 3 parts gondola-coupler-system 2 5 assembly
3.1 Automatic Coupler 3 parts gondola-coupler 2 3 assembly
3.1.1 Coupler Knuckle gondola-coupler-knuckle 2 part
3.1.2 Coupler Body gondola-coupler-body 2 part
3.1.3 Fastener Set fastener-set 2 part
3.2 Draft Gear Cushioning Unit gondola-draft-gear 2 part
3.3 Buffer gondola-buffer 2 part
4 Air Brake System 5 parts gondola-air-brake 1 24 assembly
4.1 Brake Control Valve 2 parts gondola-control-valve 1 3 assembly
4.1.1 Valve Body gondola-valve-body 1 part
4.1.2 O-Ring Set oring-set 2 part
4.2 Air Reservoir gondola-air-reservoir 2 part
4.3 Brake Cylinder gondola-brake-cylinder 2 part
4.4 Brake Rigging 3 parts gondola-brake-rigging 1 16 assembly
4.4.1 Brake Beam gondola-brake-beam 4 part
4.4.2 Disc Brake Pad gondola-brake-pad 8 part
4.4.3 Brake Lever gondola-brake-lever 4 part
4.5 Air Brake Piping gondola-brake-piping 1 part
5 Hand Brake 3 parts gondola-hand-brake 1 3 assembly
5.1 Hand Brake Wheel gondola-handbrake-wheel 1 part
5.2 Hand Brake Chain gondola-handbrake-chain 1 part
5.3 Helical Gear Pair gear-pair 1 part
6 Bottom Drop Doors 3 parts gondola-drop-doors 1 16 assembly
6.1 Drop Door Panel gondola-drop-door 4 part
6.2 Door Hinge gondola-door-hinge 8 part
6.3 Door Latch gondola-door-latch 4 part
7 Stake Pockets & Tie-Downs 2 parts gondola-stake-pockets 1 20 assembly
7.1 Stake Pocket gondola-stake-pocket 12× 12 part
7.2 Tie-Down Ring gondola-tie-down-ring 8 part

Sourcing — likely vendors

Companies that make this · indicative price $500k–$60M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇨🇳CRRC
crrcgc.cc ↗
Beijing, CN Rolling stock & rail systems made to order 40–72 wks
🇫🇷Alstom
alstom.com ↗
Saint-Ouen, FR Rail rolling stock made to order 40–72 wks
mobility.siemens.com ↗ Munich, DE Rail systems made to order 40–72 wks
🇨🇭Stadler Rail
stadlerrail.com ↗
Bussnang, CH Rail rolling stock made to order 40–72 wks
🇺🇸Wabtec
wabteccorp.com ↗
Pittsburgh, US Rail equipment made to order 40–72 wks

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