Body Shell
AssemblyAluminum-framed monocoque body. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Body Shell parts and their functions
22 top-level parts · 21,367 parts in total · full bill of materials below
| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Aluminum Body Frame | 1× | Bonded aluminum space frame. |
| 2 | Side Panel | 8× | Riveted aluminum exterior panel. |
| 3 | Roof Panel | 1× | Composite roof skin. |
| 4 | Windshield | 1× | Laminated safety-glass panel bonded into the front aperture of the body that protects the occupants and carries the wipers and sensors. |
| 5 | Passenger Window | 12× | Tinted bonded glazing pane. |
| 6 | Fastener Set | 2× | Bolts, nuts, and washers. |
| 7 | Body Frame Extrusion | 260× | pillars, bows, rails, bearers |
| 8 | Frame Bracket & Node | 480× | Cast or machined node and brackets joining frame extrusions. |
| 9 | Body Rivet | 16000× | skin and floor panels to frame |
| 10 | Body Bolt | 1400× | Flanged hex bolt used throughout the body, floor and equipment mounts. |
| 11 | Hex Nut | 900× | Flanged or nyloc hex nut mating the body and chassis bolts. |
| 12 | Washer | 900× | Flat or spring washer under bolt heads and nuts. |
| 13 | Floor Panel | 42× | Plywood-composite or aluminium floor board bonded to the bearers. |
| 14 | Floor Covering Sheet | 6× | Anti-slip rubber flooring sheet with welded seams. |
| 15 | Interior Panel | 96× | Side, ceiling or cove lining panel inside the saloon. |
| 16 | Window Seal & Bonding | 14× | Rubber glazing seal or bonding kit for one saloon window. |
| 17 | Skirt Panel | 14× | Lower exterior body panel below the waist rail, quick-release for repair. |
| 18 | Trim Clip | 1200× | Plastic snap fastener holding interior panels, ducts and mouldings. |
| 19 | Exterior Lamp | 26× | LED headlamp, tail lamp, indicator, marker or licence lamp. |
| 20 | Exterior Mirror | 2× | Heated, powered rear-view mirror or camera-mirror. |
| 21 | Wiper & Washer System | 1× | Pantograph wiper arms, motor, linkage and washer system for the large windscreen. |
| 22 | Fire Suppression System | 1× | Engine bay detection and extinguishing system with nozzles and agent cylinder. |
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Build & assembly graph
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Bill of materials for Body Shell
22 top-level lines · 22 rows shown · 21,367 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Aluminum Body Frame | city-bus-aluminum-frame | 1× | 1 | · | part |
| 2 | Side Panel | city-bus-side-panel | 8× | 8 | · | part |
| 3 | Roof Panel | city-bus-roof-panel | 1× | 1 | · | part |
| 4 | Windshield | windshield | 1× | 1 | · | part |
| 5 | Passenger Window | city-bus-window | 12× | 12 | · | part |
| 6 | Fastener Set | fastener-set | 2× | 2 | · | part |
| 7 | Body Frame Extrusion | city-bus-frame-extrusion | 260× | 260 | · | part |
| 8 | Frame Bracket & Node | city-bus-frame-bracket | 480× | 480 | · | part |
| 9 | Body Rivet | city-bus-rivet | 16000× | 16,000 | · | part |
| 10 | Body Bolt | city-bus-body-bolt | 1400× | 1,400 | · | part |
| 11 | Hex Nut | city-bus-hex-nut | 900× | 900 | · | part |
| 12 | Washer | city-bus-washer | 900× | 900 | · | part |
| 13 | Floor Panel | city-bus-floor-panel | 42× | 42 | · | part |
| 14 | Floor Covering Sheet | city-bus-floor-covering | 6× | 6 | · | part |
| 15 | Interior Panel | city-bus-interior-panel | 96× | 96 | · | part |
| 16 | Window Seal & Bonding | city-bus-window-seal | 14× | 14 | · | part |
| 17 | Skirt Panel | city-bus-skirt-panel | 14× | 14 | · | part |
| 18 | Trim Clip | city-bus-trim-clip | 1200× | 1,200 | · | part |
| 19 | Exterior Lamp | city-bus-exterior-lamp | 26× | 26 | · | part |
| 20 | Exterior Mirror | city-bus-mirror | 2× | 2 | · | part |
| 21 | Wiper & Washer System | city-bus-wiper-system | 1× | 1 | · | part |
| 22 | Fire Suppression System | city-bus-fire-suppression | 1× | 1 | · | part |
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Where the body shell is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| bharatforge.com ↗ | Pune, IN | Forgings & metal parts | 500 pcs | 6–10 wks |
| dicastal.com ↗ | Qinhuangdao, CN | Aluminium castings & wheels | 500 pcs | 6–10 wks |
| tataautocomp.com ↗ | Pune, IN | Auto components | 500 pcs | 6–10 wks |
|
🇸🇬Beyonics
beyonics.com ↗
|
Singapore | Precision metal & mfg | 500 pcs | 6–10 wks |
| sundaram-clayton.com ↗ | Chennai, IN | Die castings | 500 pcs | 6–10 wks |