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Electrical System

Assembly

24V electrical and lighting system. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Electrical System parts and their functions

19 top-level parts · 10,769 parts in total · full bill of materials below
Electrical System parts diagram: 1 12 v battery, 2 LV wiring harness, 3 fuse box, 4 lighting set, 5 insulated wire (cut length), 6 crimp terminal, 7 connector, 8 fuse, 9 multiplex I/O node, 10 electronic control unit, 11 camera, 12 passenger counter sensor, 13 PA speaker, 14 battery cable & isolator, 15 alternator, and 4 more. 10,769 parts in 19 top-level items.
Electrical System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 12 V Battery 2× 24V pack
2 LV Wiring Harness 4 parts 1× Low-voltage wiring harness distributing 12 V power and signals to lights, sensors, switches, and control units.
3 Fuse Box 1× Enclosure holding the fuses and relays that protect and switch the vehicle's electrical circuits.
4 Lighting Set 3 parts 1× Exterior and interior LED lighting.
5 Insulated Wire (cut length) 2200× One cut-to-length conductor in the multiplex or power harness.
6 Crimp Terminal 4400× two per wire
7 Connector 380× Mating plug-and-socket pair that joins two lengths of wiring or a cable to a board so a circuit can be assembled, serviced, and separated without soldering.
8 Fuse 90× Blade or midi fuse protecting one circuit.
9 Multiplex I/O Node 12× Distributed input/output module on the vehicle CAN bus.
10 Electronic Control Unit 4 parts 16× engine, transmission, ABS, doors, HVAC, lighting and more
11 Camera 6× Door, rear-view or saloon CCTV camera.
12 Passenger Counter Sensor 4× Infrared or stereo sensor above each door.
13 PA Speaker 10× Saloon loudspeaker for announcements.
14 Battery Cable & Isolator 1× Heavy 24 V cables, master isolator switch and busbar.
15 Alternator 2× High-output 24 V alternator.
16 Starter Motor 1× 24 V starter motor.
17 Cable Tie & Harness Clip 900× Tie or clip securing wiring, air lines and hoses to the frame.
18 Ticket Machine & Validator 3× Fare collection unit and card validators at the doors.
19 LED 1200× interior lighting strips

3D model

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Build & assembly graph

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Bill of materials for Electrical System

19 top-level lines · 30 rows shown · 10,769 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 12 V Battery lv-battery 2× 2 · part
2 LV Wiring Harness 4 parts lv-harness 1× 1 54 assembly
2.1 Wire Bundle wire-bundle 1× 1 · part
2.2 Connector connector 40× 40 · part
2.3 Fuse Box fuse-box 1× 1 · part
2.4 Relay relay 12× 12 · part
3 Fuse Box fuse-box 1× 1 · part
4 Lighting Set 3 parts city-bus-lighting 1× 1 15 assembly
4.1 Headlight city-bus-headlight 2× 2 · part
4.2 Interior Light city-bus-interior-light 12× 12 · part
4.3 Wire Bundle wire-bundle 1× 1 · part
5 Insulated Wire (cut length) city-bus-wire 2200× 2,200 · part
6 Crimp Terminal city-bus-crimp-terminal 4400× 4,400 · part
7 Connector connector 380× 380 · part
8 Fuse city-bus-fuse 90× 90 · part
9 Multiplex I/O Node city-bus-multiplex-node 12× 12 · part
10 Electronic Control Unit 4 parts ecu 16× 16 93 assembly
10.1 Bare PCB pcb-bare 1× 16 · part
10.2 Microcontroller mcu 1× 16 · part
10.3 CAN Transceiver can-transceiver 1× 16 · part
10.4 SMD Passive (R/C/L) smd-passives 90× 1,440 · part
11 Camera city-bus-camera 6× 6 · part
12 Passenger Counter Sensor city-bus-passenger-counter 4× 4 · part
13 PA Speaker city-bus-pa-speaker 10× 10 · part
14 Battery Cable & Isolator city-bus-battery-cable 1× 1 · part
15 Alternator city-bus-alternator 2× 2 · part
16 Starter Motor city-bus-starter 1× 1 · part
17 Cable Tie & Harness Clip city-bus-cable-tie 900× 900 · part
18 Ticket Machine & Validator city-bus-ticket-machine 3× 3 · part
19 LED city-bus-led 1200× 1,200 · part

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Where the electrical system is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks