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Carbody Shell

Assembly

Welded aluminium extrusion bodyshell with crash structure, glazing and underframe. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Carbody Shell parts and their functions

7 top-level parts · 35 parts in total · full bill of materials below
Carbody Shell parts diagram: 1 underframe, 2 sidewall panel, 3 roof structure, 4 cab end structure, 5 saloon window, 6 cab windscreen, 7 fastener set. 35 parts in 7 top-level items.
Carbody Shell parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Underframe 1× Aluminium extrusion floor frame carrying underslung equipment rafts.
2 Sidewall Panel 2×
3 Roof Structure 1×
4 Cab End Structure 3 parts 1× Driving end with crumple zone
5 Saloon Window 14× Double-glazed bonded side window.
6 Cab Windscreen 1×
7 Fastener Set 6× Bolts, nuts, and washers.

3D model

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Build & assembly graph

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Bill of materials for Carbody Shell

7 top-level lines · 14 rows shown · 35 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Underframe commuter-emu-underframe 1× 1 · part
2 Sidewall Panel commuter-emu-sidewall 2× 2 · part
3 Roof Structure commuter-emu-roof-structure 1× 1 · part
4 Cab End Structure 3 parts commuter-emu-cab-end 1× 1 10 assembly
4.1 Crashworthy End Structure commuter-emu-crash-structure 1× 1 · part
4.2 Driver Console 4 parts commuter-emu-cab-console 1× 1 5 assembly
4.2.1 Master Controller (combined power/brake) commuter-emu-master-controller 1× 1 · part
4.2.2 LCD Panel lcd-panel 2× 2 · part
4.2.3 Bare PCB pcb-bare 1× 1 · part
4.2.4 Microcontroller mcu 1× 1 · part
4.3 Sheet Metal Panel sheet-panel 4× 4 · part
5 Saloon Window commuter-emu-window 14× 14 · part
6 Cab Windscreen commuter-emu-windscreen 1× 1 · part
7 Fastener Set fastener-set 6× 6 · part

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Where the carbody shell is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work
VendorHQSpecialtyMOQLead time
🇮🇳Bharat Forge
bharatforge.com ↗
Pune, IN Forgings & metal parts 500 pcs 6–10 wks
dicastal.com ↗ Qinhuangdao, CN Aluminium castings & wheels 500 pcs 6–10 wks
tataautocomp.com ↗ Pune, IN Auto components 500 pcs 6–10 wks
🇸🇬Beyonics
beyonics.com ↗
Singapore Precision metal & mfg 500 pcs 6–10 wks
sundaram-clayton.com ↗ Chennai, IN Die castings 500 pcs 6–10 wks