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Inspection Sensor Package

Assembly

Ultrasonic rail flaw probes, track geometry sensors, and satellite positioning. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Inspection Sensor Package parts and their functions

13 top-level parts · 52 parts in total · full bill of materials below
Inspection Sensor Package parts diagram: 1 ultrasonic probe, 2 probe carriage, 3 couplant tank, 4 track geometry sensor, 5 GPS receiver, 6 wheel odometer, 7 data recorder, 8 inspection camera, 9 bare PCB, 10 microcontroller, 11 SMD passive (R/C/L), 12 connector, 13 wire bundle. 52 parts in 13 top-level items.
Inspection Sensor Package parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Ultrasonic Probe 6× Ultrasonic transducers scanning the rail head and web
2 Probe Carriage 2× Spring-loaded carriage holding probes on the rail
3 Couplant Tank 1× Water couplant tank and pump for ultrasonic contact
4 Track Geometry Sensor 6 parts 4× Laser and inertial sensors measuring gauge and alignment
5 GPS Receiver 1× Satellite receiver tagging the survey position
6 Wheel Odometer 1× Wheel encoder measuring distance travelled
7 Data Recorder 1× Industrial computer logging all sensor data
8 Inspection Camera 2× Cameras recording rail surface and fastenings
9 Bare PCB 1× Signal conditioning board for the probe array
10 Microcontroller 1× Microcontroller sequencing the ultrasonic channels
11 SMD Passive (R/C/L) 1× Passive components on the conditioning board
12 Connector 6× Sensor connectors to the data recorder
13 Wire Bundle 1× Harness linking probes, sensors, and recorder

3D model

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Build & assembly graph

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Bill of materials for Inspection Sensor Package

13 top-level lines · 19 rows shown · 52 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Ultrasonic Probe inspection-trolley-ultrasonic-probe 6× 6 · part
2 Probe Carriage inspection-trolley-probe-carriage 2× 2 · part
3 Couplant Tank inspection-trolley-couplant-tank 1× 1 · part
4 Track Geometry Sensor 6 parts inspection-trolley-geometry-sensor 4× 4 7 assembly
4.1 Laser Profile Head inspection-trolley-laser-head 1× 4 · part
4.2 Inertial Measurement Unit inspection-trolley-imu 1× 4 · part
4.3 Bare PCB pcb-bare 1× 4 · part
4.4 Microcontroller mcu 1× 4 · part
4.5 SMD Passive (R/C/L) smd-passives 1× 4 · part
4.6 Connector connector 2× 8 · part
5 GPS Receiver inspection-trolley-gps-receiver 1× 1 · part
6 Wheel Odometer inspection-trolley-odometer 1× 1 · part
7 Data Recorder inspection-trolley-data-recorder 1× 1 · part
8 Inspection Camera inspection-trolley-camera 2× 2 · part
9 Bare PCB pcb-bare 1× 1 · part
10 Microcontroller mcu 1× 1 · part
11 SMD Passive (R/C/L) smd-passives 1× 1 · part
12 Connector connector 6× 6 · part
13 Wire Bundle wire-bundle 1× 1 · part

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Where the inspection sensor package is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $1–$80. How estimates work
VendorHQSpecialtyMOQLead time
sunnyoptical.com ↗ Ningbo, CN Optics & camera modules 1,000 pcs 8–12 wks
🇨🇳OFILM
ofilm.com ↗
Shenzhen, CN Camera modules 1,000 pcs 8–12 wks
vvdntech.com ↗ Gurugram, IN Electronics & camera modules 1,000 pcs 8–12 wks
🇨🇳Truly Opto
truly.net ↗
Shanwei, CN Displays & camera modules 1,000 pcs 8–12 wks
aactechnologies.com ↗ Singapore Acoustics & optics 1,000 pcs 8–12 wks