Body Shell & Conversion Structure
AssemblyThe coach monocoque modified for the conversion: roof raise, reframed window openings, blackout glazing, partition wall and entry steps sized for standing headroom. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Body Shell & Conversion Structure parts and their functions
7 top-level parts · 59 parts in total · full bill of materials below
| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Raised Roof Cap | 1× | Raised fiberglass roof cap |
| 2 | Insulated Side Wall Panel 1 parts | 12× | Insulated side wall panels |
| 3 | Blackout Side Window | 10× | Privacy-tinted side windows |
| 4 | Reinforced Floor Deck 2 parts | 1× | Reinforced floor deck |
| 5 | Powered Entry Step 2 parts | 1× | Powered entry step assembly |
| 6 | Driver Partition Wall | 1× | Driver partition wall |
| 7 | Ceiling Grab Rail | 8× | Ceiling grab rails |
3D model
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Build & assembly graph
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Bill of materials for Body Shell & Conversion Structure
7 top-level lines · 16 rows shown · 59 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Raised Roof Cap | party-bus-roof-raise-cap | 1× | 1 | · | part |
| 2 | Insulated Side Wall Panel 1 parts | party-bus-side-wall-panel | 12× | 12 | · | part |
| 2.1 | Sheet Metal Panel | sheet-panel | 1× | 12 | · | part |
| 3 | Blackout Side Window | party-bus-blackout-window | 10× | 10 | · | part |
| 4 | Reinforced Floor Deck 2 parts | party-bus-floor-deck | 1× | 1 | · | part |
| 4.1 | Sheet Metal Panel | sheet-panel | 1× | 1 | · | part |
| 4.2 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 5 | Powered Entry Step 2 parts | party-bus-entry-step | 1× | 1 | · | part |
| 5.1 | Servo Motor 4 parts | servo-motor | 1× | 1 | 24 | assembly |
| 5.1.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 5.1.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 5.1.3 | Encoder | encoder | 1× | 1 | · | part |
| 5.1.4 | Motor Housing | motor-housing | 1× | 1 | · | part |
| 5.2 | Linear Guide Rail | linear-guide | 1× | 1 | · | part |
| 6 | Driver Partition Wall | party-bus-driver-partition | 1× | 1 | · | part |
| 7 | Ceiling Grab Rail | party-bus-grab-rail | 8× | 8 | · | part |
Where the body shell & conversion structure is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| bharatforge.com ↗ | Pune, IN | Forgings & metal parts | 500 pcs | 6–10 wks |
| dicastal.com ↗ | Qinhuangdao, CN | Aluminium castings & wheels | 500 pcs | 6–10 wks |
| tataautocomp.com ↗ | Pune, IN | Auto components | 500 pcs | 6–10 wks |
|
🇸🇬Beyonics
beyonics.com ↗
|
Singapore | Precision metal & mfg | 500 pcs | 6–10 wks |
| sundaram-clayton.com ↗ | Chennai, IN | Die castings | 500 pcs | 6–10 wks |