Charging System
AssemblyDepot CCS plug-in inlet plus a roof pantograph for opportunity charging, with the on-board charge controller and DC-DC converter. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Charging System parts and their functions
5 top-level parts · 61 parts in total · full bill of materials below
| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | CCS Charge Inlet 5 parts | 1× | CCS Combo 2 depot charge inlet |
| 2 | Charging Pantograph 6 parts | 1× | Roof-mounted opportunity-charging pantograph |
| 3 | Charge Controller 5 parts | 1× | On-board charge control unit |
| 4 | DC-DC Converter 5 parts | 1× | HV to 24 V DC-DC converter |
| 5 | Charge Contactor | 2× | Charge isolation contactors |
3D model
No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly
shared across products
atomic part
related product
Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials for Charging System
5 top-level lines · 33 rows shown · 61 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | CCS Charge Inlet 5 parts | electric-bus-ccs-inlet | 1× | 1 | 6 | assembly |
| 1.1 | Charge Inlet Housing | electric-bus-charge-inlet-housing | 1× | 1 | · | part |
| 1.2 | Charge Pin Set | electric-bus-charge-pin-set | 1× | 1 | · | part |
| 1.3 | Inlet Lock Actuator | electric-bus-inlet-lock-actuator | 1× | 1 | · | part |
| 1.4 | Inlet Temperature Sensor | electric-bus-inlet-temp-sensor | 2× | 2 | · | part |
| 1.5 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 2 | Charging Pantograph 6 parts | electric-bus-pantograph | 1× | 1 | 35 | assembly |
| 2.1 | Pantograph Arm | electric-bus-pantograph-arm | 1× | 1 | · | part |
| 2.2 | Pantograph Head | electric-bus-pantograph-head | 1× | 1 | · | part |
| 2.3 | Pantograph Actuator 3 parts | electric-bus-pantograph-actuator | 1× | 1 | 26 | assembly |
| 2.3.1 | Servo Motor 4 parts + deeper › | servo-motor | 1× | 1 | 24 | assembly |
| 2.3.2 | Ball Screw | ball-screw | 1× | 1 | · | part |
| 2.3.3 | Linear Guide Rail | linear-guide | 1× | 1 | · | part |
| 2.4 | Pantograph Base | electric-bus-pantograph-base | 1× | 1 | · | part |
| 2.5 | Coil Spring | coil-spring | 2× | 2 | · | part |
| 2.6 | Contact Strip | electric-bus-contact-strip | 4× | 4 | · | part |
| 3 | Charge Controller 5 parts | electric-bus-charge-controller | 1× | 1 | 7 | assembly |
| 3.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 3.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 3.3 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | · | part |
| 3.4 | Relay | relay | 2× | 2 | · | part |
| 3.5 | Connector | connector | 2× | 2 | · | part |
| 4 | DC-DC Converter 5 parts | electric-bus-dcdc-converter | 1× | 1 | 11 | assembly |
| 4.1 | IGBT Power Module | electric-bus-igbt-module | 2× | 2 | · | part |
| 4.2 | DC-DC Transformer | electric-bus-dcdc-transformer | 1× | 1 | · | part |
| 4.3 | DC-Link Capacitor | electric-bus-dc-link-capacitor | 1× | 1 | · | part |
| 4.4 | Inverter Control Board 4 parts | electric-bus-inverter-control-board | 1× | 1 | 6 | assembly |
| 4.4.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 4.4.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 4.4.3 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | · | part |
| 4.4.4 | Connector | connector | 3× | 3 | · | part |
| 4.5 | Inverter Cold Plate | electric-bus-inverter-coldplate | 1× | 1 | · | part |
| 5 | Charge Contactor | electric-bus-charge-contactor | 2× | 2 | · | part |
Where the charging system is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇨🇳Foxconn
foxconn.com ↗
|
Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| flex.com ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| dixoninfo.com ↗ | Noida, IN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| bydelectronic.com ↗ | Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| venture.com.sg ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |