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Discussion History

DC-DC Converter

Assembly

Isolated 600 V to 24 V converter rated 3–6 kW supplying the low-voltage system from the traction battery. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

DC-DC Converter parts and their functions

5 top-level parts · 11 parts in total · full bill of materials below
DC-DC Converter parts diagram: 1 IGBT power module, 2 DC-DC transformer, 3 DC-link capacitor, 4 inverter control board, 5 inverter cold plate. 11 parts in 5 top-level items.
DC-DC Converter parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 IGBT Power Module 2× Primary switching module
2 DC-DC Transformer 1× High-frequency isolation transformer
3 DC-Link Capacitor 1× Input filter capacitor
4 Inverter Control Board 4 parts 1× Converter control board
5 Inverter Cold Plate 1× Liquid cold plate

3D model

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Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
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Bill of materials for DC-DC Converter

5 top-level lines · 9 rows shown · 11 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 IGBT Power Module electric-bus-igbt-module 2× 2 · part
2 DC-DC Transformer electric-bus-dcdc-transformer 1× 1 · part
3 DC-Link Capacitor electric-bus-dc-link-capacitor 1× 1 · part
4 Inverter Control Board 4 parts electric-bus-inverter-control-board 1× 1 6 assembly
4.1 Bare PCB pcb-bare 1× 1 · part
4.2 Microcontroller mcu 1× 1 · part
4.3 SMD Passive (R/C/L) smd-passives 1× 1 · part
4.4 Connector connector 3× 3 · part
5 Inverter Cold Plate electric-bus-inverter-coldplate 1× 1 · part

Where the DC-DC converter is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks