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Discussion History

Electrical System

Assembly

12 V chassis and body electrical system. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Electrical System parts and their functions

8 top-level parts · 507 parts in total · full bill of materials below
Electrical System parts diagram: 1 12 v battery, 2 alternator, 3 starter motor, 4 body control module, 5 fuse & relay box, 6 chassis wiring harness, 7 body wiring harness, 8 exterior lighting. 507 parts in 8 top-level items.
Electrical System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQty
1 12 V Battery 1×
2 Alternator 6 parts 1×
3 Starter Motor 5 parts 1×
4 Body Control Module 5 parts 1×
5 Fuse & Relay Box 3 parts 1×
6 Chassis Wiring Harness 3 parts 1×
7 Body Wiring Harness 2 parts 1×
8 Exterior Lighting 4 parts 1×

3D model

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Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
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Bill of materials for Electrical System

8 top-level lines · 59 rows shown · 507 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 12 V Battery minibus-battery 1× 1 · part
2 Alternator 6 parts minibus-alternator 1× 1 58 assembly
2.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
2.1.1 Stator Core (laminations) stator-core 1× 1 · part
2.1.2 Copper Winding copper-winding 1× 1 · part
2.1.3 Slot Insulation stator-insulation 1× 1 · part
2.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
2.2.1 Rotor Shaft rotor-shaft 1× 1 · part
2.2.2 Rotor Core rotor-core 1× 1 · part
2.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
2.2.4 Ball Bearing ball-bearing 1× 1 · part
2.3 Rectifier Bridge minibus-rectifier 1× 1 · part
2.4 Voltage Regulator 3 parts minibus-voltage-regulator 1× 1 32 assembly
2.4.1 Bare PCB pcb-bare 1× 1 · part
2.4.2 Microcontroller mcu 1× 1 · part
2.4.3 SMD Passive (R/C/L) smd-passives 30× 30 · part
2.5 Ball Bearing ball-bearing 2× 2 · part
2.6 Drive Belt drive-belt 1× 1 · part
3 Starter Motor 5 parts minibus-starter-motor 1× 1 26 assembly
3.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
3.1.1 Stator Core (laminations) stator-core 1× 1 · part
3.1.2 Copper Winding copper-winding 1× 1 · part
3.1.3 Slot Insulation stator-insulation 1× 1 · part
3.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
3.2.1 Rotor Shaft rotor-shaft 1× 1 · part
3.2.2 Rotor Core rotor-core 1× 1 · part
3.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
3.2.4 Ball Bearing ball-bearing 1× 1 · part
3.3 Shift Solenoid minibus-solenoid 1× 1 · part
3.4 Helical Gear Pair gear-pair 1× 1 · part
3.5 Ball Bearing ball-bearing 2× 2 · part
4 Body Control Module 5 parts minibus-body-control-module 1× 1 237 assembly
4.1 Bare PCB pcb-bare 1× 1 · part
4.2 Microcontroller mcu 2× 2 · part
4.3 SMD Passive (R/C/L) smd-passives 220× 220 · part
4.4 Relay relay 8× 8 · part
4.5 Connector connector 6× 6 · part
5 Fuse & Relay Box 3 parts minibus-fuse-relay-box 1× 1 21 assembly
5.1 Fuse Block minibus-fuse-block 1× 1 · part
5.2 Relay relay 12× 12 · part
5.3 Connector connector 8× 8 · part
6 Chassis Wiring Harness 3 parts minibus-chassis-harness 1× 1 35 assembly
6.1 Wire Bundle wire-bundle 1× 1 · part
6.2 Connector connector 30× 30 · part
6.3 Relay relay 4× 4 · part
7 Body Wiring Harness 2 parts minibus-body-harness 1× 1 25 assembly
7.1 Wire Bundle wire-bundle 1× 1 · part
7.2 Connector connector 24× 24 · part
8 Exterior Lighting 4 parts minibus-exterior-lighting 1× 1 104 assembly
8.1 Headlamp 3 parts minibus-headlamp 2× 2 23 assembly
8.1.1 Lamp Housing minibus-lamp-housing 1× 2 · part
8.1.2 LED Light Module 2 parts + deeper › minibus-led-module 1× 2 21 assembly
8.1.3 Lamp Lens minibus-lens 1× 2 · part
8.2 Tail Lamp 3 parts minibus-tail-lamp 2× 2 23 assembly
8.2.1 Lamp Housing minibus-lamp-housing 1× 2 · part
8.2.2 LED Light Module 2 parts + deeper › minibus-led-module 1× 2 21 assembly
8.2.3 Lamp Lens minibus-lens 1× 2 · part
8.3 Clearance Marker Light minibus-marker-light 8× 8 · part
8.4 Turn Signal Lamp minibus-turn-signal 4× 4 · part

Where the electrical system is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks