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Electrical and Lighting

Assembly

Low-voltage distribution, work lighting and warning beacons powered by the engine alternator. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Electrical and Lighting parts and their functions

11 top-level parts · 44 parts in total · full bill of materials below
Electrical and Lighting parts diagram: 1 alternator, 2 stator assembly, 3 rotor assembly, 4 battery, 5 distribution box, 6 power supply, 7 relay, 8 work light, 9 warning beacon, 10 headlight, 11 wire bundle. 44 parts in 11 top-level items.
Electrical and Lighting parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Alternator 1× Engine-driven alternator charging the batteries
2 Stator Assembly 3 parts 1× Stator winding inside the alternator
3 Rotor Assembly 4 parts 1× Rotor inside the alternator
4 Battery 2× Lead-acid batteries for starting and control power
5 Distribution Box 1× Fuse and breaker distribution box
6 Power Supply 1× DC-DC converter for the control electronics
7 Relay 6× Relays switching lights, beacons and pumps
8 Work Light 6× LED work lights illuminating the boom area
9 Warning Beacon 2× Amber rotating warning beacons
10 Headlight 2× Forward running lights and marker lamps
11 Wire Bundle 1× Main wiring harness through the car

3D model

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Build & assembly graph

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Bill of materials for Electrical and Lighting

11 top-level lines · 18 rows shown · 44 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Alternator overhead-wire-maintenance-car-alternator 1× 1 · part
2 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
2.1 Stator Core (laminations) stator-core 1× 1 · part
2.2 Copper Winding copper-winding 1× 1 · part
2.3 Slot Insulation stator-insulation 1× 1 · part
3 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
3.1 Rotor Shaft rotor-shaft 1× 1 · part
3.2 Rotor Core rotor-core 1× 1 · part
3.3 Neodymium Magnet neodymium-magnet 16× 16 · part
3.4 Ball Bearing ball-bearing 1× 1 · part
4 Battery overhead-wire-maintenance-car-battery 2× 2 · part
5 Distribution Box overhead-wire-maintenance-car-distribution-box 1× 1 · part
6 Power Supply power-supply 1× 1 · part
7 Relay relay 6× 6 · part
8 Work Light overhead-wire-maintenance-car-work-light 6× 6 · part
9 Warning Beacon overhead-wire-maintenance-car-beacon 2× 2 · part
10 Headlight overhead-wire-maintenance-car-headlight 2× 2 · part
11 Wire Bundle wire-bundle 1× 1 · part

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Where the electrical and lighting is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks