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Digital Label Press Product

A roll-to-roll inkjet digital label press: a tension-controlled web unwinds, passes corona treatment and a web-transport servo path, prints CMYK+White from piezo printbars, cures under UV LED pinning, gets a varnish/primer coat, is inspected by a vision camera, then is laminated, die-cut, and rewound — all sequenced by a machine controller and fed by a DFE/RIP server. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

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Bill of materials

11 top-level lines · 115 rows shown · 340 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Machine Frame & Guarding 4 parts digital-label-press-frame 1 15 assembly
1.1 Base Frame digital-label-press-base-frame 1 part
1.2 Guard Panel digital-label-press-guard-panel 6 part
1.3 Leveling Foot digital-label-press-leveling-foot 6 part
1.4 Fastener Set fastener-set 2 part
2 Unwind Module 5 parts digital-label-press-unwind 1 34 assembly
2.1 Reel Shaft digital-label-press-reel-shaft 1 part
2.2 Tension Drive Motor 5 parts digital-label-press-tension-motor 1 26 assembly
2.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.2.3 Ball Bearing ball-bearing 2 part
2.2.4 Oil Seal oil-seal 1 part
2.2.5 Servo Encoder digital-label-press-encoder 1 part
2.3 Dancer Assembly 3 parts digital-label-press-dancer 1 4 assembly
2.3.1 Idler Roller digital-label-press-idler-roller 1 part
2.3.2 Tension Sensor digital-label-press-tension-sensor 1 part
2.3.3 Ball Bearing ball-bearing 2 part
2.4 Corona Treater digital-label-press-corona-treater 1 part
2.5 Ball Bearing ball-bearing 2 part
3 Web Transport 6 parts digital-label-press-web-transport 1 63 assembly
3.1 Drive Roller digital-label-press-drive-roller 2 part
3.2 Transport Servo Motor 5 parts digital-label-press-transport-motor 2 26 assembly
3.2.1 Stator Assembly 3 parts + deeper › stator-assembly 2 3 assembly
3.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 2 19 assembly
3.2.3 Ball Bearing ball-bearing 4 part
3.2.4 Oil Seal oil-seal 2 part
3.2.5 Servo Encoder digital-label-press-encoder 2 part
3.3 Nip Roller digital-label-press-nip-roller 2 part
3.4 Web Guide digital-label-press-web-guide 1 part
3.5 Tension Sensor digital-label-press-tension-sensor 2 part
3.6 Ball Bearing ball-bearing 4 part
4 Inkjet Print Engine 5 parts digital-label-press-print-engine 1 75 assembly
4.1 Printbar 3 parts digital-label-press-printbar 5 10 assembly
4.1.1 Piezo Printhead digital-label-press-printhead 20 part
4.1.2 Head Driver Board 4 parts + deeper › digital-label-press-head-driver-board 5 5 assembly
4.1.3 Ink Manifold digital-label-press-printbar-manifold 5 part
4.2 Ink Supply Unit 3 parts digital-label-press-ink-supply 5 3 assembly
4.2.1 Ink Pump digital-label-press-ink-pump 5 part
4.2.2 Ink Filter digital-label-press-ink-filter 5 part
4.2.3 Pressure Regulator digital-label-press-pressure-regulator 5 part
4.3 Ink Tank digital-label-press-ink-tank 5 part
4.4 Degassing Unit 2 parts digital-label-press-degasser 1 2 assembly
4.4.1 Degas Membrane digital-label-press-degas-membrane 1 part
4.4.2 Vacuum Pump digital-label-press-vacuum-pump 1 part
4.5 Maintenance Station 3 parts digital-label-press-maintenance-station 1 3 assembly
4.5.1 Capping Unit digital-label-press-capping-unit 1 part
4.5.2 Nozzle Wiper digital-label-press-wiper 1 part
4.5.3 Purge Pump digital-label-press-purge-pump 1 part
5 UV LED Cure Module 5 parts digital-label-press-cure 1 16 assembly
5.1 UV LED Array digital-label-press-uv-led-array 5 part
5.2 UV LED Driver 4 parts digital-label-press-uv-driver 1 7 assembly
5.2.1 Bare PCB pcb-bare 1 part
5.2.2 SMD Passive (R/C/L) smd-passives 1 part
5.2.3 Relay relay 2 part
5.2.4 Connector connector 3 part
5.3 UV Cooling Loop 2 parts digital-label-press-uv-cooling 1 2 assembly
5.3.1 Coolant Pump digital-label-press-coolant-pump 1 part
5.3.2 Radiator digital-label-press-radiator 1 part
5.4 Heating Element heating-element 1 part
5.5 Blower Motor blower-motor 1 part
6 Primer & Varnish Coater 5 parts digital-label-press-coater 1 6 assembly
6.1 Coating Head digital-label-press-coating-head 1 part
6.2 Anilox Roller digital-label-press-anilox-roller 1 part
6.3 Doctor Blade digital-label-press-doctor-blade 1 part
6.4 Fluid Pump digital-label-press-fluid-pump 1 part
6.5 Ball Bearing ball-bearing 2 part
7 Finishing Module 4 parts digital-label-press-finishing 1 64 assembly
7.1 Laminating Station 3 parts digital-label-press-laminator 1 4 assembly
7.1.1 Laminate Supply Reel digital-label-press-lam-supply-reel 1 part
7.1.2 Nip Roller digital-label-press-nip-roller 1 part
7.1.3 Ball Bearing ball-bearing 2 part
7.2 Die-Cut Unit 4 parts digital-label-press-die-cut-unit 1 29 assembly
7.2.1 Magnetic Cylinder digital-label-press-magnetic-cylinder 1 part
7.2.2 Flexible Die digital-label-press-flexible-die 1 part
7.2.3 Die-Cut Servo Motor 4 parts + deeper › digital-label-press-diecut-motor 1 25 assembly
7.2.4 Ball Bearing ball-bearing 2 part
7.3 Matrix Rewind digital-label-press-matrix-rewind 1 part
7.4 Rewind Module 4 parts digital-label-press-rewind 1 30 assembly
7.4.1 Reel Shaft digital-label-press-reel-shaft 1 part
7.4.2 Tension Drive Motor 5 parts + deeper › digital-label-press-tension-motor 1 26 assembly
7.4.3 Tension Sensor digital-label-press-tension-sensor 1 part
7.4.4 Ball Bearing ball-bearing 2 part
8 Vision Inspection 3 parts digital-label-press-vision 1 7 assembly
8.1 Line-Scan Camera digital-label-press-line-camera 1 part
8.2 Inspection Light digital-label-press-inspection-light 1 part
8.3 Vision Board 4 parts digital-label-press-vision-board 1 5 assembly
8.3.1 Bare PCB pcb-bare 1 part
8.3.2 Compute SoC Module soc-module 1 part
8.3.3 SMD Passive (R/C/L) smd-passives 1 part
8.3.4 Connector connector 2 part
9 Control & Electronics 5 parts digital-label-press-control 1 55 assembly
9.1 DFE / RIP Server 4 parts digital-label-press-dfe-server 1 7 assembly
9.1.1 Compute SoC Module soc-module 1 part
9.1.2 Bare PCB pcb-bare 1 part
9.1.3 SMD Passive (R/C/L) smd-passives 1 part
9.1.4 Connector connector 4 part
9.2 Machine Controller 5 parts digital-label-press-machine-controller 1 12 assembly
9.2.1 Bare PCB pcb-bare 1 part
9.2.2 Microcontroller mcu 1 part
9.2.3 Relay relay 3 part
9.2.4 SMD Passive (R/C/L) smd-passives 1 part
9.2.5 Connector connector 6 part
9.3 Servo Drive 4 parts digital-label-press-servo-drive 6 5 assembly
9.3.1 Bare PCB pcb-bare 6 part
9.3.2 IGBT Module digital-label-press-igbt-module 6 part
9.3.3 SMD Passive (R/C/L) smd-passives 6 part
9.3.4 Connector connector 12 part
9.4 Operator HMI 4 parts digital-label-press-hmi 1 4 assembly
9.4.1 LCD Panel lcd-panel 1 part
9.4.2 Touch Digitizer touch-digitizer 1 part
9.4.3 Bare PCB pcb-bare 1 part
9.4.4 Microcontroller mcu 1 part
9.5 Power Supply power-supply 2 part
10 Wire Bundle wire-bundle 1 part
11 Fastener Set fastener-set 4 part

Sourcing — likely vendors

Companies that make this · indicative price $10k–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇩🇪Heidelberg
heidelberg.com ↗
Heidelberg, DE Printing presses 10 units 12–22 wks
🇨🇭Bobst
bobst.com ↗
Lausanne, CH Packaging machinery 10 units 12–22 wks
koenig-bauer.com ↗ Würzburg, DE Printing presses 10 units 12–22 wks
wuh-group.com ↗ Lengerich, DE Flexible packaging machines 10 units 12–22 wks
🇺🇸Mark Andy
markandy.com ↗
Chesterfield, US Label presses 10 units 12–22 wks