BOMwiki the bill-of-materials encyclopedia

Automatic Screen Printing Machine Product

Overview

An automatic screen printing machine pushes ink through a stencilled mesh onto a substrate, one color at a time, on a carousel of pallets that index under fixed print heads. Where the stencil is open the ink passes through; where the photo emulsion blocks the mesh, it does not. Screen printing lays down a far thicker ink film than offset or gravure, which is why it owns garment decoration, glass and bottle printing, membrane switches, and any job needing opaque or textured deposits. Each Print Head handles one color, and the Pallet Carousel steps every substrate past all of them in turn.

The machine trades speed for deposit and versatility: it prints on flat rigid sheets and stretchy fabric alike, and a single pallet can carry a shirt through eight colors with a flash cure between each.

How it works

At a Print Head, the tensioned Screen Mesh Frame holds the stencil just above the substrate at a small gap set by the Off-Contact & Registration. The Squeegee Z Drive lowers the squeegee, which strokes across and forces ink through the open mesh; as the screen peels back off the print it snaps clean because of that off-contact gap. A flood bar then drags a fresh ink layer back over the image for the next cycle.

Between colors a Flash Dryer swings over the pallet to gel the wet ink so the next color prints cleanly on top, and the last station's UV Cure Unit fully cures UV inks. For paper, film, and thin sheets the Vacuum Hold-Down pulls the stock flat against the perforated pallet so it stays in register under the squeegee. The whole index-print-flash sequence is timed by the Control System, where the operator sets stroke speed, pressure, and dwell per color.

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials

9 top-level lines · 71 rows shown · 640 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Machine Frame screen-frame-base 1 part
2 Print Head 5 parts screen-print-head 6 33 assembly
2.1 Screen Mesh Frame 3 parts screen-mesh-frame 6 3 assembly
2.1.1 Aluminum Screen Frame screen-aluminum-frame 6 part
2.1.2 Polyester Print Mesh screen-mesh 6 part
2.1.3 Photo Emulsion Stencil screen-emulsion-stencil 6 part
2.2 Squeegee Assembly 2 parts screen-squeegee 6 2 assembly
2.2.1 Polyurethane Squeegee Blade screen-squeegee-blade 6 part
2.2.2 Blade Holder screen-blade-holder 6 part
2.3 Flood Bar screen-flood-bar 6 part
2.4 Squeegee Z Drive 5 parts screen-z-drive 6 26 assembly
2.4.1 Stator Assembly 3 parts + deeper › stator-assembly 6 3 assembly
2.4.2 Rotor Assembly 4 parts + deeper › rotor-assembly 6 19 assembly
2.4.3 Linear Guide Rail screen-linear-rail 6 part
2.4.4 Pneumatic Cylinder screen-pneumatic-cylinder 6 part
2.4.5 Ball Bearing ball-bearing 12 part
2.5 Head Carriage & Micro-Adjust screen-head-carriage 6 part
3 Pallet Carousel 5 parts screen-carousel 1 43 assembly
3.1 Index Drive 5 parts screen-index-drive 1 26 assembly
3.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
3.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
3.1.3 Encoder encoder 1 part
3.1.4 Gearbox Housing gearbox-housing 1 part
3.1.5 Ball Bearing ball-bearing 2 part
3.2 Print Pallet (Platen) screen-pallet 8 part
3.3 Index Gear Set 3 parts screen-index-gear 1 4 assembly
3.3.1 Helical Gear Pair gear-pair 1 part
3.3.2 Gearbox Housing gearbox-housing 1 part
3.3.3 Ball Bearing ball-bearing 2 part
3.4 Ball Bearing ball-bearing 4 part
3.5 Carousel Hub Bearing screen-hub-bearing 1 part
4 Off-Contact & Registration 3 parts screen-offcontact-adjust 1 11 assembly
4.1 Off-Contact Adjuster screen-offcontact-screw 4 part
4.2 Micro-Registration Stop screen-register-stop 3 part
4.3 Leveling Foot screen-leveling-foot 4 part
5 Flash Dryer 3 parts screen-flash-dryer 4 4 assembly
5.1 Heating Element heating-element 8 part
5.2 Radiant Reflector screen-reflector 4 part
5.3 Flash Heater Shroud screen-flash-shroud 4 part
6 UV Cure Unit 4 parts screen-uv-dryer 1 82 assembly
6.1 UV LED Array screen-uv-lamp 1 part
6.2 UV Lamp Driver 4 parts screen-uv-driver 1 79 assembly
6.2.1 Bare PCB pcb-bare 1 part
6.2.2 Power MOSFET mosfet 6 part
6.2.3 Power Inductor power-inductor 2 part
6.2.4 SMD Passive (R/C/L) smd-passives 70× 70 part
6.3 Blower Motor blower-motor 1 part
6.4 UV Shutter screen-uv-shutter 1 part
7 Vacuum Hold-Down 4 parts screen-vacuum-system 1 11 assembly
7.1 Blower Motor blower-motor 1 part
7.2 Vacuum Manifold screen-vacuum-manifold 1 part
7.3 Vacuum Valve screen-vacuum-valve 8 part
7.4 Vacuum Filter screen-vacuum-filter 1 part
8 Control System 5 parts screen-control-system 1 207 assembly
8.1 Machine PLC 4 parts screen-plc 1 184 assembly
8.1.1 Bare PCB pcb-bare 1 part
8.1.2 Compute SoC Module soc-module 1 part
8.1.3 Microcontroller mcu 2 part
8.1.4 SMD Passive (R/C/L) smd-passives 180× 180 part
8.2 Touchscreen HMI 4 parts screen-hmi 1 4 assembly
8.2.1 LCD Panel lcd-panel 1 part
8.2.2 Touch Digitizer touch-digitizer 1 part
8.2.3 Bare PCB pcb-bare 1 part
8.2.4 Microcontroller mcu 1 part
8.3 Relay relay 16× 16 part
8.4 I/O Module screen-io-module 2 part
8.5 Control Power Supply screen-power-supply 1 part
9 Machine Wiring Harness 3 parts screen-wiring 1 71 assembly
9.1 Wire Bundle wire-bundle 1 part
9.2 Connector connector 60× 60 part
9.3 Relay relay 10× 10 part

Sourcing — likely vendors

Companies that make this · indicative price $10k–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇩🇪Heidelberg
heidelberg.com ↗
Heidelberg, DE Printing presses 10 units 12–22 wks
🇨🇭Bobst
bobst.com ↗
Lausanne, CH Packaging machinery 10 units 12–22 wks
koenig-bauer.com ↗ Würzburg, DE Printing presses 10 units 12–22 wks
wuh-group.com ↗ Lengerich, DE Flexible packaging machines 10 units 12–22 wks
🇺🇸Mark Andy
markandy.com ↗
Chesterfield, US Label presses 10 units 12–22 wks

305-word article