Vertical Form-Fill-Seal Machine
ProductOverview
A vertical form-fill-seal machine makes a bag, fills it, and seals it in one downward cycle, taking flat printed film off a roll at the top and dropping finished bags off the bottom. It is the workhorse of snack, coffee, frozen-food, and hardware packaging because forming the bag at the moment of filling needs no pre-made bags and runs at high rate from a compact footprint. Film comes in through the Vertical Form-Fill-Seal Machine's Film Unwind, wraps into a tube at the Forming Collar & Tube, and is sealed by the vertical and horizontal sealers around a charge of product from the Dosing System.
The cycle is intermittent: the film stops for the cross-seal and cut, then indexes down exactly one bag length, so seal time and pull length set the achievable rate.
How it works
The Forming Collar & Tube folds the flat web around the fill tube into a vertical tube with its edges overlapped. The Vertical Sealer welds that overlap into a continuous back seam, and the twin Film Transport vacuum belts grip the tube and draw it down one bag length each cycle. With the tube held, the Dosing System drops a measured charge, an auger meters powders, a multihead weigher drops a weighed charge of granules, straight through the fill tube into the bag.
The Horizontal Jaw Sealer then closes its heated jaws across the tube, sealing the top of the filled bag and the bottom of the next bag in one bite, while a knife between the jaws cuts the finished bag free. A Date/Batch Coder marks the lot and best-before code onto the film upstream. The Control System coordinates film pull, dosing, seal temperature, and cutting into one timed cycle and runs the recipe through the touchscreen.
Vertical Form-Fill-Seal Machine parts and their functions
10 top-level parts · 474 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Machine Frame | 1× | Machine frame |
| 2 | Film Unwind 5 parts | 1× | Film reel unwind |
| 3 | Forming Collar & Tube 3 parts | 1× | Forming collar + tube |
| 4 | Film Transport 4 parts | 1× | Pull belts + film drive |
| 5 | Vertical Sealer 4 parts | 1× | Back-seam sealer |
| 6 | Horizontal Jaw Sealer 5 parts | 1× | Jaw seal + cutter |
| 7 | Dosing System 5 parts | 1× | Auger/weigher filler |
| 8 | Date/Batch Coder 3 parts | 1× | Batch/date printer |
| 9 | Control System 5 parts | 1× | PLC + HMI control |
| 10 | Machine Wiring Harness 3 parts | 1× | Machine wiring harness |
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Build & assembly graph
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Bill of materials for Vertical Form-Fill-Seal Machine
10 top-level lines · 78 rows shown · 474 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Machine Frame | ffs-frame | 1× | 1 | · | part |
| 2 | Film Unwind 5 parts | ffs-film-unwind | 1× | 1 | 38 | assembly |
| 2.1 | Reel Shaft & Chuck 2 parts | ffs-reel-shaft | 1× | 1 | 4 | assembly |
| 2.1.1 | Air-Expanding Chuck | ffs-air-chuck | 2× | 2 | · | part |
| 2.1.2 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 2.2 | Film Tension Motor 5 parts | ffs-tension-motor | 1× | 1 | 26 | assembly |
| 2.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 2.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 2.2.3 | Motor Housing | motor-housing | 1× | 1 | · | part |
| 2.2.4 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 2.2.5 | Oil Seal | oil-seal | 1× | 1 | · | part |
| 2.3 | Dancer Roller 3 parts | ffs-dancer-roller | 1× | 1 | 4 | assembly |
| 2.3.1 | Idler Roller | ffs-roller | 1× | 1 | · | part |
| 2.3.2 | Dancer Position Sensor | ffs-dancer-sensor | 1× | 1 | · | part |
| 2.3.3 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 2.4 | Idler Roller | ffs-roller | 3× | 3 | · | part |
| 2.5 | Print Registration Eye | ffs-registration-eye | 1× | 1 | · | part |
| 3 | Forming Collar & Tube 3 parts | ffs-forming-collar | 1× | 1 | 3 | assembly |
| 3.1 | Forming Shoulder | ffs-forming-shoulder | 1× | 1 | · | part |
| 3.2 | Fill Tube | ffs-fill-tube | 1× | 1 | · | part |
| 3.3 | Former Mounting Plate | ffs-film-former-plate | 1× | 1 | · | part |
| 4 | Film Transport 4 parts | ffs-film-transport | 1× | 1 | 60 | assembly |
| 4.1 | Vacuum Pull Belt | ffs-pull-belt | 2× | 2 | · | part |
| 4.2 | Pull Belt Servo Motor 5 parts | ffs-belt-motor | 2× | 2 | 26 | assembly |
| 4.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 2 | 3 | assembly |
| 4.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 2 | 19 | assembly |
| 4.2.3 | Encoder | encoder | 1× | 2 | · | part |
| 4.2.4 | Motor Housing | motor-housing | 1× | 2 | · | part |
| 4.2.5 | Ball Bearing | ball-bearing | 2× | 4 | · | part |
| 4.3 | Drive Belt | drive-belt | 2× | 2 | · | part |
| 4.4 | Ball Bearing | ball-bearing | 4× | 4 | · | part |
| 5 | Vertical Sealer 4 parts | ffs-vertical-sealer | 1× | 1 | 4 | assembly |
| 5.1 | Heating Element | heating-element | 1× | 1 | · | part |
| 5.2 | Vertical Seal Bar | ffs-seal-bar | 1× | 1 | · | part |
| 5.3 | Seal Pressure Cylinder | ffs-seal-cylinder | 1× | 1 | · | part |
| 5.4 | Seal Thermocouple | ffs-thermocouple | 1× | 1 | · | part |
| 6 | Horizontal Jaw Sealer 5 parts | ffs-horizontal-sealer | 1× | 1 | 8 | assembly |
| 6.1 | Heated Seal Jaw | ffs-seal-jaw | 2× | 2 | · | part |
| 6.2 | Heating Element | heating-element | 2× | 2 | · | part |
| 6.3 | Jaw Actuation Cylinder | ffs-jaw-cylinder | 1× | 1 | · | part |
| 6.4 | Separating Knife | ffs-cutter-knife | 1× | 1 | · | part |
| 6.5 | Seal Thermocouple | ffs-thermocouple | 2× | 2 | · | part |
| 7 | Dosing System 5 parts | ffs-dosing-system | 1× | 1 | 31 | assembly |
| 7.1 | Dosing Auger Screw | ffs-auger-screw | 1× | 1 | · | part |
| 7.2 | Auger Servo Motor 5 parts | ffs-auger-motor | 1× | 1 | 26 | assembly |
| 7.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 7.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 7.2.3 | Encoder | encoder | 1× | 1 | · | part |
| 7.2.4 | Gearbox Housing | gearbox-housing | 1× | 1 | · | part |
| 7.2.5 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 7.3 | Product Hopper | ffs-product-hopper | 1× | 1 | · | part |
| 7.4 | Weigh Bucket | ffs-weigher-bucket | 1× | 1 | · | part |
| 7.5 | Weigh Load Cell | ffs-load-cell | 2× | 2 | · | part |
| 8 | Date/Batch Coder 3 parts | ffs-date-coder | 1× | 1 | 64 | assembly |
| 8.1 | Thermal Print Head | ffs-print-head | 1× | 1 | · | part |
| 8.2 | Coder Controller 3 parts | ffs-coder-controller | 1× | 1 | 62 | assembly |
| 8.2.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 8.2.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 8.2.3 | SMD Passive (R/C/L) | smd-passives | 60× | 60 | · | part |
| 8.3 | Ribbon Drive | ffs-ribbon-drive | 1× | 1 | · | part |
| 9 | Control System 5 parts | ffs-control-system | 1× | 1 | 206 | assembly |
| 9.1 | Machine PLC 4 parts | ffs-plc | 1× | 1 | 184 | assembly |
| 9.1.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 9.1.2 | Compute SoC Module | soc-module | 1× | 1 | · | part |
| 9.1.3 | Microcontroller | mcu | 2× | 2 | · | part |
| 9.1.4 | SMD Passive (R/C/L) | smd-passives | 180× | 180 | · | part |
| 9.2 | Touchscreen HMI 4 parts | ffs-hmi | 1× | 1 | 4 | assembly |
| 9.2.1 | LCD Panel | lcd-panel | 1× | 1 | · | part |
| 9.2.2 | Touch Digitizer | touch-digitizer | 1× | 1 | · | part |
| 9.2.3 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 9.2.4 | Microcontroller | mcu | 1× | 1 | · | part |
| 9.3 | Relay | relay | 14× | 14 | · | part |
| 9.4 | Seal Temperature Controller | ffs-temp-controller | 3× | 3 | · | part |
| 9.5 | Control Power Supply | ffs-power-supply | 1× | 1 | · | part |
| 10 | Machine Wiring Harness 3 parts | ffs-wiring | 1× | 1 | 59 | assembly |
| 10.1 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 10.2 | Connector | connector | 50× | 50 | · | part |
| 10.3 | Relay | relay | 8× | 8 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $10k–$3M. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| heidelberg.com ↗ | Heidelberg, DE | Printing presses | 10 units | 12–22 wks |
|
🇨🇭Bobst
bobst.com ↗
|
Lausanne, CH | Packaging machinery | 10 units | 12–22 wks |
| koenig-bauer.com ↗ | Würzburg, DE | Printing presses | 10 units | 12–22 wks |
| wuh-group.com ↗ | Lengerich, DE | Flexible packaging machines | 10 units | 12–22 wks |
| markandy.com ↗ | Chesterfield, US | Label presses | 10 units | 12–22 wks |
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