Vertical Form-Fill-Seal Machine Product
Overview
A vertical form-fill-seal machine makes a bag, fills it, and seals it in one downward cycle, taking flat printed film off a roll at the top and dropping finished bags off the bottom. It is the workhorse of snack, coffee, frozen-food, and hardware packaging because forming the bag at the moment of filling needs no pre-made bags and runs at high rate from a compact footprint. Film comes in through the Vertical Form-Fill-Seal Machine's Film Unwind, wraps into a tube at the Forming Collar & Tube, and is sealed by the vertical and horizontal sealers around a charge of product from the Dosing System.
The cycle is intermittent: the film stops for the cross-seal and cut, then indexes down exactly one bag length, so seal time and pull length set the achievable rate.
How it works
The Forming Collar & Tube folds the flat web around the fill tube into a vertical tube with its edges overlapped. The Vertical Sealer welds that overlap into a continuous back seam, and the twin Film Transport vacuum belts grip the tube and draw it down one bag length each cycle. With the tube held, the Dosing System drops a measured charge — an auger meters powders, a multihead weigher drops a weighed charge of granules — straight through the fill tube into the bag.
The Horizontal Jaw Sealer then closes its heated jaws across the tube, sealing the top of the filled bag and the bottom of the next bag in one bite, while a knife between the jaws cuts the finished bag free. A Date/Batch Coder marks the lot and best-before code onto the film upstream. The Control System coordinates film pull, dosing, seal temperature, and cutting into one timed cycle and runs the recipe through the touchscreen.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
10 top-level lines · 78 rows shown · 474 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Machine Frame | ffs-frame | 1× | 1 | — | part |
| 2 | Film Unwind 5 parts | ffs-film-unwind | 1× | 1 | 38 | assembly |
| 2.1 | Reel Shaft & Chuck 2 parts | ffs-reel-shaft | 1× | 1 | 4 | assembly |
| 2.1.1 | Air-Expanding Chuck | ffs-air-chuck | 2× | 2 | — | part |
| 2.1.2 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 2.2 | Film Tension Motor 5 parts | ffs-tension-motor | 1× | 1 | 26 | assembly |
| 2.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 2.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 2.2.3 | Motor Housing | motor-housing | 1× | 1 | — | part |
| 2.2.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 2.2.5 | Oil Seal | oil-seal | 1× | 1 | — | part |
| 2.3 | Dancer Roller 3 parts | ffs-dancer-roller | 1× | 1 | 4 | assembly |
| 2.3.1 | Idler Roller | ffs-roller | 1× | 1 | — | part |
| 2.3.2 | Dancer Position Sensor | ffs-dancer-sensor | 1× | 1 | — | part |
| 2.3.3 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 2.4 | Idler Roller | ffs-roller | 3× | 3 | — | part |
| 2.5 | Print Registration Eye | ffs-registration-eye | 1× | 1 | — | part |
| 3 | Forming Collar & Tube 3 parts | ffs-forming-collar | 1× | 1 | 3 | assembly |
| 3.1 | Forming Shoulder | ffs-forming-shoulder | 1× | 1 | — | part |
| 3.2 | Fill Tube | ffs-fill-tube | 1× | 1 | — | part |
| 3.3 | Former Mounting Plate | ffs-film-former-plate | 1× | 1 | — | part |
| 4 | Film Transport 4 parts | ffs-film-transport | 1× | 1 | 60 | assembly |
| 4.1 | Vacuum Pull Belt | ffs-pull-belt | 2× | 2 | — | part |
| 4.2 | Pull Belt Servo Motor 5 parts | ffs-belt-motor | 2× | 2 | 26 | assembly |
| 4.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 2 | 3 | assembly |
| 4.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 2 | 19 | assembly |
| 4.2.3 | Encoder | encoder | 1× | 2 | — | part |
| 4.2.4 | Motor Housing | motor-housing | 1× | 2 | — | part |
| 4.2.5 | Ball Bearing | ball-bearing | 2× | 4 | — | part |
| 4.3 | Drive Belt | drive-belt | 2× | 2 | — | part |
| 4.4 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 5 | Vertical Sealer 4 parts | ffs-vertical-sealer | 1× | 1 | 4 | assembly |
| 5.1 | Heating Element | heating-element | 1× | 1 | — | part |
| 5.2 | Vertical Seal Bar | ffs-seal-bar | 1× | 1 | — | part |
| 5.3 | Seal Pressure Cylinder | ffs-seal-cylinder | 1× | 1 | — | part |
| 5.4 | Seal Thermocouple | ffs-thermocouple | 1× | 1 | — | part |
| 6 | Horizontal Jaw Sealer 5 parts | ffs-horizontal-sealer | 1× | 1 | 8 | assembly |
| 6.1 | Heated Seal Jaw | ffs-seal-jaw | 2× | 2 | — | part |
| 6.2 | Heating Element | heating-element | 2× | 2 | — | part |
| 6.3 | Jaw Actuation Cylinder | ffs-jaw-cylinder | 1× | 1 | — | part |
| 6.4 | Separating Knife | ffs-cutter-knife | 1× | 1 | — | part |
| 6.5 | Seal Thermocouple | ffs-thermocouple | 2× | 2 | — | part |
| 7 | Dosing System 5 parts | ffs-dosing-system | 1× | 1 | 31 | assembly |
| 7.1 | Dosing Auger Screw | ffs-auger-screw | 1× | 1 | — | part |
| 7.2 | Auger Servo Motor 5 parts | ffs-auger-motor | 1× | 1 | 26 | assembly |
| 7.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 7.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 7.2.3 | Encoder | encoder | 1× | 1 | — | part |
| 7.2.4 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 7.2.5 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 7.3 | Product Hopper | ffs-product-hopper | 1× | 1 | — | part |
| 7.4 | Weigh Bucket | ffs-weigher-bucket | 1× | 1 | — | part |
| 7.5 | Weigh Load Cell | ffs-load-cell | 2× | 2 | — | part |
| 8 | Date/Batch Coder 3 parts | ffs-date-coder | 1× | 1 | 64 | assembly |
| 8.1 | Thermal Print Head | ffs-print-head | 1× | 1 | — | part |
| 8.2 | Coder Controller 3 parts | ffs-coder-controller | 1× | 1 | 62 | assembly |
| 8.2.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 8.2.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 8.2.3 | SMD Passive (R/C/L) | smd-passives | 60× | 60 | — | part |
| 8.3 | Ribbon Drive | ffs-ribbon-drive | 1× | 1 | — | part |
| 9 | Control System 5 parts | ffs-control-system | 1× | 1 | 206 | assembly |
| 9.1 | Machine PLC 4 parts | ffs-plc | 1× | 1 | 184 | assembly |
| 9.1.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 9.1.2 | Compute SoC Module | soc-module | 1× | 1 | — | part |
| 9.1.3 | Microcontroller | mcu | 2× | 2 | — | part |
| 9.1.4 | SMD Passive (R/C/L) | smd-passives | 180× | 180 | — | part |
| 9.2 | Touchscreen HMI 4 parts | ffs-hmi | 1× | 1 | 4 | assembly |
| 9.2.1 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 9.2.2 | Touch Digitizer | touch-digitizer | 1× | 1 | — | part |
| 9.2.3 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 9.2.4 | Microcontroller | mcu | 1× | 1 | — | part |
| 9.3 | Relay | relay | 14× | 14 | — | part |
| 9.4 | Seal Temperature Controller | ffs-temp-controller | 3× | 3 | — | part |
| 9.5 | Control Power Supply | ffs-power-supply | 1× | 1 | — | part |
| 10 | Machine Wiring Harness 3 parts | ffs-wiring | 1× | 1 | 59 | assembly |
| 10.1 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 10.2 | Connector | connector | 50× | 50 | — | part |
| 10.3 | Relay | relay | 8× | 8 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $10k–$3M · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| heidelberg.com ↗ | Heidelberg, DE | Printing presses | 10 units | 12–22 wks |
| 🇨🇭Bobst bobst.com ↗ | Lausanne, CH | Packaging machinery | 10 units | 12–22 wks |
| koenig-bauer.com ↗ | Würzburg, DE | Printing presses | 10 units | 12–22 wks |
| wuh-group.com ↗ | Lengerich, DE | Flexible packaging machines | 10 units | 12–22 wks |
| markandy.com ↗ | Chesterfield, US | Label presses | 10 units | 12–22 wks |
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