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Vertical Form-Fill-Seal Machine Product

Overview

A vertical form-fill-seal machine makes a bag, fills it, and seals it in one downward cycle, taking flat printed film off a roll at the top and dropping finished bags off the bottom. It is the workhorse of snack, coffee, frozen-food, and hardware packaging because forming the bag at the moment of filling needs no pre-made bags and runs at high rate from a compact footprint. Film comes in through the Vertical Form-Fill-Seal Machine's Film Unwind, wraps into a tube at the Forming Collar & Tube, and is sealed by the vertical and horizontal sealers around a charge of product from the Dosing System.

The cycle is intermittent: the film stops for the cross-seal and cut, then indexes down exactly one bag length, so seal time and pull length set the achievable rate.

How it works

The Forming Collar & Tube folds the flat web around the fill tube into a vertical tube with its edges overlapped. The Vertical Sealer welds that overlap into a continuous back seam, and the twin Film Transport vacuum belts grip the tube and draw it down one bag length each cycle. With the tube held, the Dosing System drops a measured charge — an auger meters powders, a multihead weigher drops a weighed charge of granules — straight through the fill tube into the bag.

The Horizontal Jaw Sealer then closes its heated jaws across the tube, sealing the top of the filled bag and the bottom of the next bag in one bite, while a knife between the jaws cuts the finished bag free. A Date/Batch Coder marks the lot and best-before code onto the film upstream. The Control System coordinates film pull, dosing, seal temperature, and cutting into one timed cycle and runs the recipe through the touchscreen.

Build & assembly graph

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Bill of materials

10 top-level lines · 78 rows shown · 474 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Machine Frame ffs-frame 1 part
2 Film Unwind 5 parts ffs-film-unwind 1 38 assembly
2.1 Reel Shaft & Chuck 2 parts ffs-reel-shaft 1 4 assembly
2.1.1 Air-Expanding Chuck ffs-air-chuck 2 part
2.1.2 Ball Bearing ball-bearing 2 part
2.2 Film Tension Motor 5 parts ffs-tension-motor 1 26 assembly
2.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.2.3 Motor Housing motor-housing 1 part
2.2.4 Ball Bearing ball-bearing 2 part
2.2.5 Oil Seal oil-seal 1 part
2.3 Dancer Roller 3 parts ffs-dancer-roller 1 4 assembly
2.3.1 Idler Roller ffs-roller 1 part
2.3.2 Dancer Position Sensor ffs-dancer-sensor 1 part
2.3.3 Ball Bearing ball-bearing 2 part
2.4 Idler Roller ffs-roller 3 part
2.5 Print Registration Eye ffs-registration-eye 1 part
3 Forming Collar & Tube 3 parts ffs-forming-collar 1 3 assembly
3.1 Forming Shoulder ffs-forming-shoulder 1 part
3.2 Fill Tube ffs-fill-tube 1 part
3.3 Former Mounting Plate ffs-film-former-plate 1 part
4 Film Transport 4 parts ffs-film-transport 1 60 assembly
4.1 Vacuum Pull Belt ffs-pull-belt 2 part
4.2 Pull Belt Servo Motor 5 parts ffs-belt-motor 2 26 assembly
4.2.1 Stator Assembly 3 parts + deeper › stator-assembly 2 3 assembly
4.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 2 19 assembly
4.2.3 Encoder encoder 2 part
4.2.4 Motor Housing motor-housing 2 part
4.2.5 Ball Bearing ball-bearing 4 part
4.3 Drive Belt drive-belt 2 part
4.4 Ball Bearing ball-bearing 4 part
5 Vertical Sealer 4 parts ffs-vertical-sealer 1 4 assembly
5.1 Heating Element heating-element 1 part
5.2 Vertical Seal Bar ffs-seal-bar 1 part
5.3 Seal Pressure Cylinder ffs-seal-cylinder 1 part
5.4 Seal Thermocouple ffs-thermocouple 1 part
6 Horizontal Jaw Sealer 5 parts ffs-horizontal-sealer 1 8 assembly
6.1 Heated Seal Jaw ffs-seal-jaw 2 part
6.2 Heating Element heating-element 2 part
6.3 Jaw Actuation Cylinder ffs-jaw-cylinder 1 part
6.4 Separating Knife ffs-cutter-knife 1 part
6.5 Seal Thermocouple ffs-thermocouple 2 part
7 Dosing System 5 parts ffs-dosing-system 1 31 assembly
7.1 Dosing Auger Screw ffs-auger-screw 1 part
7.2 Auger Servo Motor 5 parts ffs-auger-motor 1 26 assembly
7.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
7.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
7.2.3 Encoder encoder 1 part
7.2.4 Gearbox Housing gearbox-housing 1 part
7.2.5 Ball Bearing ball-bearing 2 part
7.3 Product Hopper ffs-product-hopper 1 part
7.4 Weigh Bucket ffs-weigher-bucket 1 part
7.5 Weigh Load Cell ffs-load-cell 2 part
8 Date/Batch Coder 3 parts ffs-date-coder 1 64 assembly
8.1 Thermal Print Head ffs-print-head 1 part
8.2 Coder Controller 3 parts ffs-coder-controller 1 62 assembly
8.2.1 Bare PCB pcb-bare 1 part
8.2.2 Microcontroller mcu 1 part
8.2.3 SMD Passive (R/C/L) smd-passives 60× 60 part
8.3 Ribbon Drive ffs-ribbon-drive 1 part
9 Control System 5 parts ffs-control-system 1 206 assembly
9.1 Machine PLC 4 parts ffs-plc 1 184 assembly
9.1.1 Bare PCB pcb-bare 1 part
9.1.2 Compute SoC Module soc-module 1 part
9.1.3 Microcontroller mcu 2 part
9.1.4 SMD Passive (R/C/L) smd-passives 180× 180 part
9.2 Touchscreen HMI 4 parts ffs-hmi 1 4 assembly
9.2.1 LCD Panel lcd-panel 1 part
9.2.2 Touch Digitizer touch-digitizer 1 part
9.2.3 Bare PCB pcb-bare 1 part
9.2.4 Microcontroller mcu 1 part
9.3 Relay relay 14× 14 part
9.4 Seal Temperature Controller ffs-temp-controller 3 part
9.5 Control Power Supply ffs-power-supply 1 part
10 Machine Wiring Harness 3 parts ffs-wiring 1 59 assembly
10.1 Wire Bundle wire-bundle 1 part
10.2 Connector connector 50× 50 part
10.3 Relay relay 8 part

Sourcing — likely vendors

Companies that make this · indicative price $10k–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇩🇪Heidelberg
heidelberg.com ↗
Heidelberg, DE Printing presses 10 units 12–22 wks
🇨🇭Bobst
bobst.com ↗
Lausanne, CH Packaging machinery 10 units 12–22 wks
koenig-bauer.com ↗ Würzburg, DE Printing presses 10 units 12–22 wks
wuh-group.com ↗ Lengerich, DE Flexible packaging machines 10 units 12–22 wks
🇺🇸Mark Andy
markandy.com ↗
Chesterfield, US Label presses 10 units 12–22 wks

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