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30,441,948 parts mapped · 192,925 items

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Discussion History

Electrical System

Assembly

Harnesses, contactors, fuses, lighting, alarms and sensors on the 48 V and 12 V circuits. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Electrical System parts and their functions

10 top-level parts · 2,522 parts in total · full bill of materials below
Electrical System parts diagram: 1 insulated wire (cut length), 2 crimp terminal, 3 connector, 4 fuse, 5 main contactor, 6 work & marker light, 7 reverse alarm & horn, 8 truck sensor, 9 cable tie & clamp, 10 relay. 2,522 parts in 10 top-level items.
Electrical System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Insulated Wire (cut length) 700× One cut-to-length insulated conductor in the harness, terminated at both ends.
2 Crimp Terminal 1400× two per wire
3 Connector 140× Mating plug-and-socket pair that joins two lengths of wiring or a cable to a board so a circuit can be assembled, serviced, and separated without soldering.
4 Fuse 30× Blade, midi or cartridge fuse protecting one circuit.
5 Main Contactor 2× Heavy-duty contactor switching the traction battery to the controllers.
6 Work & Marker Light 9× LED work light, tail light, indicator or blue safety spot.
7 Reverse Alarm & Horn 1× Audible reversing alarm and horn.
8 Truck Sensor 14× Speed, tilt angle, height, weight, temperature or seat switch sensor.
9 Cable Tie & Clamp 220× Tie, P-clip or saddle clamp securing wiring, hoses and lines to the structure.
10 Relay 6× Electromechanical switch in which a small coil current closes or opens contacts rated for a much larger load, isolating control circuits from what they switch.

3D model

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Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

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Bill of materials for Electrical System

10 top-level lines · 10 rows shown · 2,522 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Insulated Wire (cut length) forklift-wire 700× 700 · part
2 Crimp Terminal forklift-crimp-terminal 1400× 1,400 · part
3 Connector connector 140× 140 · part
4 Fuse forklift-fuse 30× 30 · part
5 Main Contactor forklift-contactor 2× 2 · part
6 Work & Marker Light forklift-work-light 9× 9 · part
7 Reverse Alarm & Horn forklift-reverse-alarm 1× 1 · part
8 Truck Sensor forklift-sensor 14× 14 · part
9 Cable Tie & Clamp forklift-cable-tie 220× 220 · part
10 Relay relay 6× 6 · part

Where the electrical system is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Forklift

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Flex (Singapore)
flex.com ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks
🇮🇳Dixon Technologies
dixoninfo.com ↗ 		Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
🇨🇳BYD Electronics
bydelectronic.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks