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Telehandler

Product

Overview

The telehandler is a diesel-powered telescopic handler combining the reach of a crane with the mobility of a rough-terrain forklift. A telescoping boom pivoting at the rear of the chassis lifts loads up to 4000 kg, extending to 17 m of height or 12 m of forward reach while a fork carriage or interchangeable attachment does the work. Permanent four-wheel drive and four-wheel steer let it operate on construction sites, farms, and unmade ground where a counterbalance forklift cannot.

Construction

The machine is built on the Chassis & Frame, a box-section welded frame with a cast iron rear counterweight and a boom pivot mount. A turbocharged four-cylinder Diesel Engine drives the Powertrain: a powershift transmission through a torque converter to front and rear steer-drive axles with planetary wheel hubs. The 4-Wheel Steering uses hydraulic cylinders on both axles to select front-wheel, four-wheel coordinated, or crab steering.

The Telescopic Boom is a three-stage box-section boom, extended by a telescope cylinder and extension chains, raised by twin lift cylinders, and sliding on replaceable nylon wear pads. At its tip the Attachment Carriage carries a quick-coupler, fork tilt cylinder, and load forks for rapid attachment changes.

How it works

A load-sensing Hydraulic System supplies the boom, steering, and stabiliser circuits from a variable axial-piston pump, metering flow through a main valve block only as the operator demands it. Stabilizers & Frame Leveling deploy outrigger legs and a frame-levelling cylinder to widen the footprint when working at full reach. The operator sits in a ROPS/FOPS Cab (ROPS/FOPS) with a control joystick, display, HVAC, and pedals. The Electrical System system ties together the engine ECU and a load moment indicator that continuously computes the rated-capacity limit from boom pressure, angle, and length sensors, derating or stopping the boom before the load chart is exceeded.

Telehandler parts and their functions

12 top-level parts · 349 parts in total · full bill of materials below
Telehandler parts diagram: 1 chassis & frame, 2 diesel engine, 3 powertrain, 4 4-wheel steering, 5 telescopic boom, 6 attachment carriage, 7 stabilizers & frame leveling, 8 hydraulic system, 9 cab (ROPS/FOPS), 10 electrical system, 11 tire, 12 wheel assembly. 349 parts in 12 top-level items.
Telehandler parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Chassis & Frame 4 parts 1× Welded frame + counterweight
2 Diesel Engine 9 parts 1× Turbo-diesel
3 Powertrain 3 parts 1× 4WD drivetrain
4 4-Wheel Steering 4 parts 1× 4-wheel steer
5 Telescopic Boom 6 parts 1× Telescopic boom
6 Attachment Carriage 4 parts 1× Attachment carriage
7 Stabilizers & Frame Leveling 2 parts 1× Outriggers + frame leveling
8 Hydraulic System 7 parts 1× Load-sensing
9 Cab (ROPS/FOPS) 6 parts 1× ROPS/FOPS cab
10 Electrical System 8 parts 1× Battery, alternator, ECU, load moment indicator, lights, and harness.
11 Tire 4× Large traction tires
12 Wheel Assembly 5 parts 4× Drive/steer wheels

3D model

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Build & assembly graph

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Bill of materials for Telehandler

12 top-level lines · 142 rows shown · 349 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Chassis & Frame 4 parts telehandler-chassis 1× 1 4 assembly
1.1 Main Frame Weldment telehandler-main-frame 1× 1 · part
1.2 Counterweight telehandler-counterweight 1× 1 · part
1.3 Boom Pivot Mount telehandler-boom-pivot-mount 1× 1 · part
1.4 Fastener Set fastener-set 1× 1 · part
2 Diesel Engine 9 parts telehandler-diesel-engine 1× 1 22 assembly
2.1 Engine Block telehandler-engine-block 1× 1 · part
2.2 Piston Assembly telehandler-piston 4× 4 · part
2.3 Crankshaft telehandler-crankshaft 1× 1 · part
2.4 Turbocharger telehandler-turbocharger 1× 1 · part
2.5 Fuel System 3 parts telehandler-fuel-system 1× 1 6 assembly
2.5.1 Fuel Tank telehandler-fuel-tank 1× 1 · part
2.5.2 Injection Pump telehandler-injection-pump 1× 1 · part
2.5.3 Fuel Injector telehandler-injector 4× 4 · part
2.6 Radiator radiator 1× 1 · part
2.7 Coolant Pump coolant-pump 1× 1 · part
2.8 Ball Bearing ball-bearing 4× 4 · part
2.9 Oil Seal oil-seal 3× 3 · part
3 Powertrain 3 parts telehandler-powertrain 1× 1 48 assembly
3.1 Powershift Transmission 5 parts telehandler-transmission 1× 1 14 assembly
3.1.1 Helical Gear Pair gear-pair 3× 3 · part
3.1.2 Torque Converter telehandler-torque-converter 1× 1 · part
3.1.3 Gearbox Housing gearbox-housing 1× 1 · part
3.1.4 Ball Bearing ball-bearing 6× 6 · part
3.1.5 Oil Seal oil-seal 3× 3 · part
3.2 Drive Axle 5 parts telehandler-drive-axle 2× 2 16 assembly
3.2.1 Open Differential 4 parts + deeper › differential 1× 2 6 assembly
3.2.2 Axle Shaft telehandler-axle-shaft 2× 4 · part
3.2.3 Planetary Wheel Hub telehandler-wheel-hub 2× 4 · part
3.2.4 Ball Bearing ball-bearing 4× 8 · part
3.2.5 Oil Seal oil-seal 2× 4 · part
3.3 Driveshaft telehandler-driveshaft 2× 2 · part
4 4-Wheel Steering 4 parts telehandler-steering-system 1× 1 16 assembly
4.1 Steer Cylinder 4 parts telehandler-steer-cylinder 2× 2 5 assembly
4.1.1 Cylinder Barrel telehandler-cylinder-barrel 1× 2 · part
4.1.2 Cylinder Piston Rod telehandler-piston-rod 1× 2 · part
4.1.3 Oil Seal oil-seal 2× 4 · part
4.1.4 O-Ring Set oring-set 1× 2 · part
4.2 Steering Valve telehandler-steer-valve 1× 1 · part
4.3 Tie Rod telehandler-tie-rod 4× 4 · part
4.4 Steer Mode Selector telehandler-steer-mode-selector 1× 1 · part
5 Telescopic Boom 6 parts telehandler-boom 1× 1 34 assembly
5.1 Boom Section telehandler-boom-section 3× 3 · part
5.2 Telescope Cylinder 4 parts telehandler-telescope-cylinder 1× 1 5 assembly
5.2.1 Cylinder Barrel telehandler-cylinder-barrel 1× 1 · part
5.2.2 Cylinder Piston Rod telehandler-piston-rod 1× 1 · part
5.2.3 Oil Seal oil-seal 2× 2 · part
5.2.4 O-Ring Set oring-set 1× 1 · part
5.3 Extension Chain telehandler-extension-chain 2× 2 · part
5.4 Lift Cylinder 4 parts telehandler-lift-cylinder 2× 2 5 assembly
5.4.1 Cylinder Barrel telehandler-cylinder-barrel 1× 2 · part
5.4.2 Cylinder Piston Rod telehandler-piston-rod 1× 2 · part
5.4.3 Oil Seal oil-seal 2× 4 · part
5.4.4 O-Ring Set oring-set 1× 2 · part
5.5 Boom Pivot Pin telehandler-boom-pivot-pin 2× 2 · part
5.6 Boom Wear Pad telehandler-wear-pad 12× 12 · part
6 Attachment Carriage 4 parts telehandler-carriage 1× 1 9 assembly
6.1 Carriage Frame telehandler-carriage-frame 1× 1 · part
6.2 Quick Coupler telehandler-quick-coupler 1× 1 · part
6.3 Fork Tilt Cylinder 4 parts telehandler-tilt-cylinder 1× 1 5 assembly
6.3.1 Cylinder Barrel telehandler-cylinder-barrel 1× 1 · part
6.3.2 Cylinder Piston Rod telehandler-piston-rod 1× 1 · part
6.3.3 Oil Seal oil-seal 2× 2 · part
6.3.4 O-Ring Set oring-set 1× 1 · part
6.4 Fork Tine telehandler-fork 2× 2 · part
7 Stabilizers & Frame Leveling 2 parts telehandler-stabilizers 1× 1 19 assembly
7.1 Outrigger Leg 3 parts telehandler-outrigger 2× 2 7 assembly
7.1.1 Outrigger Arm telehandler-outrigger-arm 1× 2 · part
7.1.2 Leveling Cylinder 4 parts + deeper › telehandler-frame-level-cylinder 1× 2 5 assembly
7.1.3 Outrigger Foot Pad telehandler-outrigger-pad 1× 2 · part
7.2 Leveling Cylinder 4 parts telehandler-frame-level-cylinder 1× 1 5 assembly
7.2.1 Cylinder Barrel telehandler-cylinder-barrel 1× 1 · part
7.2.2 Cylinder Piston Rod telehandler-piston-rod 1× 1 · part
7.2.3 Oil Seal oil-seal 2× 2 · part
7.2.4 O-Ring Set oring-set 1× 1 · part
8 Hydraulic System 7 parts telehandler-hydraulic-system 1× 1 34 assembly
8.1 Load-Sensing Pump 3 parts telehandler-hydraulic-pump 1× 1 4 assembly
8.1.1 Variable Pump Element telehandler-pump-element 1× 1 · part
8.1.2 Oil Seal oil-seal 2× 2 · part
8.1.3 O-Ring Set oring-set 1× 1 · part
8.2 Main Valve Block 2 parts telehandler-main-valve-block 1× 1 14 assembly
8.2.1 Valve Spool telehandler-valve-spool 6× 6 · part
8.2.2 O-Ring Set oring-set 8× 8 · part
8.3 Hydraulic Tank telehandler-hydraulic-tank 1× 1 · part
8.4 Hydraulic Oil Cooler telehandler-oil-cooler 1× 1 · part
8.5 Hydraulic Accumulator telehandler-accumulator 1× 1 · part
8.6 Hydraulic Hose telehandler-hydraulic-hose 12× 12 · part
8.7 Hydraulic Fluid telehandler-hydraulic-fluid 1× 1 · part
9 Cab (ROPS/FOPS) 6 parts telehandler-cab 1× 1 20 assembly
9.1 ROPS/FOPS Frame telehandler-rops-frame 1× 1 · part
9.2 Seat Assembly 5 parts seat-assembly 1× 1 7 assembly
9.2.1 Seat Frame seat-frame 1× 1 · part
9.2.2 Seat Foam seat-foam 2× 2 · part
9.2.3 Seat Cover seat-cover 1× 1 · part
9.2.4 Seat Motor seat-motor 2× 2 · part
9.2.5 Seat Heater Mat seat-heater 1× 1 · part
9.3 Joystick Controller 3 parts telehandler-joystick 1× 1 3 assembly
9.3.1 Bare PCB pcb-bare 1× 1 · part
9.3.2 Microcontroller mcu 1× 1 · part
9.3.3 Joystick Gimbal telehandler-joystick-gimbal 1× 1 · part
9.4 Operator Display 3 parts telehandler-display 1× 1 3 assembly
9.4.1 Bare PCB pcb-bare 1× 1 · part
9.4.2 Microcontroller mcu 1× 1 · part
9.4.3 LCD Panel lcd-panel 1× 1 · part
9.5 Cab HVAC 3 parts telehandler-hvac 1× 1 3 assembly
9.5.1 Blower Motor telehandler-blower-motor 1× 1 · part
9.5.2 Heater Core telehandler-heater-core 1× 1 · part
9.5.3 A/C Condenser telehandler-ac-condenser 1× 1 · part
9.6 Pedal Set 3 parts telehandler-pedal-set 1× 1 3 assembly
9.6.1 Accelerator Pedal telehandler-accel-pedal 1× 1 · part
9.6.2 Brake Pedal telehandler-brake-pedal 1× 1 · part
9.6.3 Inching Pedal telehandler-inch-pedal 1× 1 · part
10 Electrical System 8 parts telehandler-electrical 1× 1 103 assembly
10.1 12 V Battery lv-battery 1× 1 · part
10.2 Alternator 4 parts telehandler-alternator 1× 1 25 assembly
10.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
10.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
10.2.3 Rectifier/Regulator telehandler-rectifier 1× 1 · part
10.2.4 Ball Bearing ball-bearing 2× 2 · part
10.3 Engine/Vehicle ECU 3 parts telehandler-ecu 1× 1 6 assembly
10.3.1 Bare PCB pcb-bare 1× 1 · part
10.3.2 Microcontroller mcu 1× 1 · part
10.3.3 Connector connector 4× 4 · part
10.4 Load Moment Indicator 5 parts telehandler-lmi 1× 1 6 assembly
10.4.1 Bare PCB pcb-bare 1× 1 · part
10.4.2 Microcontroller mcu 1× 1 · part
10.4.3 Hydraulic Pressure Sensor telehandler-pressure-sensor 2× 2 · part
10.4.4 Boom Angle Sensor telehandler-angle-sensor 1× 1 · part
10.4.5 Boom Length Sensor telehandler-length-sensor 1× 1 · part
10.5 Wiring Harness 2 parts telehandler-harness 1× 1 21 assembly
10.5.1 Wire Bundle wire-bundle 1× 1 · part
10.5.2 Connector connector 20× 20 · part
10.6 Work Light telehandler-light 6× 6 · part
10.7 Connector connector 30× 30 · part
10.8 Relay relay 8× 8 · part
11 Tire tire 4× 4 · part
12 Wheel Assembly 5 parts wheel-assembly 4× 4 9 assembly
12.1 Alloy Wheel alloy-wheel 1× 4 · part
12.2 Tire tire 1× 4 · part
12.3 TPMS Sensor tpms-sensor 1× 4 · part
12.4 Lug Nut lug-nut 5× 20 · part
12.5 Valve Stem valve-stem 1× 4 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $2k–$300k. How estimates work
VendorHQSpecialtyMOQLead time
toyota-industries.com ↗ Kariya, JP Forklifts & logistics 20 units 10–16 wks
🇩🇪KION Group
kiongroup.com ↗
Frankfurt, DE Forklifts (Linde, STILL) 20 units 10–16 wks
🇩🇪Jungheinrich
jungheinrich.com ↗
Hamburg, DE Warehouse trucks 20 units 10–16 wks
crown.com ↗ New Bremen, US Forklifts 20 units 10–16 wks
🇨🇳Hangcha
hcforklift.com ↗
Hangzhou, CN Forklifts & material handling 20 units 10–16 wks

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