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Screw Conveyor Product

Overview

A screw conveyor moves bulk material along a trough by turning a helical screw — the same principle as Archimedes' water screw, applied to powders, granules, and pellets. As the flight rotates, each turn pushes the material trapped against the trough wall forward by one pitch, so the product creeps steadily from inlet to discharge. It is the cheapest, most compact way to move material a short distance horizontally or up a modest incline, and it doubles as a metering device because output is proportional to speed.

The conveyed material rides in the Trough & Cover, closed by a cover, and is pushed by the Screw Assembly turned by the Drive Unit. Product enters and leaves through the Inlet & Discharge spouts, the shaft penetrations are closed by End Seals, an MCU Control Panel supervises the run, and the trough rests on the Supports.

How it works

The working part is the Screw Assembly. A Screw Flight — a continuous helical blade — is welded to the Central Pipe, and as the pipe turns, material held against the Trough Body is unable to rotate with the flight and is forced to advance one pitch per revolution. On longer conveyors the pipe is made in sections joined by coupling shafts, and a Hanger Bearing supports each joint from above so the screw does not sag into the trough.

Rotation comes from the Drive Unit: the Drive Motor feeds a shaft-mount reducer, and a coupling turns the screw at the speed set for the required throughput. Where the screw shaft passes through the trough ends, the End Seals use gland packing and o-rings to keep product in and dust out.

Material is loaded through the Inlet Spout and drops out at the Discharge Spout, with slide gates in the Inlet & Discharge group opening and closing each opening. The Control Panel panel starts the drive, watches for plugging through relays, and interlocks the conveyor with the upstream and downstream equipment so material flow stays coordinated.

Build & assembly graph

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Bill of materials

7 top-level lines · 42 rows shown · 140 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Trough & Cover 5 parts screw-conveyor-trough 1 9 assembly
1.1 Trough Body screw-conveyor-trough-body 1 part
1.2 Trough Cover screw-conveyor-cover 1 part
1.3 End Flange screw-conveyor-end-flange 2 part
1.4 Trough Liner screw-conveyor-liner 1 part
1.5 Fastener Set fastener-set 4 part
2 Screw Assembly 6 parts screw-conveyor-screw 1 10 assembly
2.1 Central Pipe screw-conveyor-pipe 1 part
2.2 Screw Flight screw-conveyor-flight 1 part
2.3 Coupling Shaft screw-conveyor-coupling-shaft 2 part
2.4 Hanger Bearing screw-conveyor-hanger-bearing 2 part
2.5 Ball Bearing ball-bearing 2 part
2.6 Oil Seal oil-seal 2 part
3 Drive Unit 5 parts screw-conveyor-drive 1 34 assembly
3.1 Drive Motor 5 parts screw-conveyor-drive-motor 1 28 assembly
3.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
3.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
3.1.3 Copper Winding copper-winding 3 part
3.1.4 Motor Housing motor-housing 1 part
3.1.5 Ball Bearing ball-bearing 2 part
3.2 Gearbox Housing gearbox-housing 1 part
3.3 Helical Gear Pair gear-pair 2 part
3.4 Drive Coupling screw-conveyor-coupling 1 part
3.5 Ball Bearing ball-bearing 2 part
4 Inlet & Discharge 3 parts screw-conveyor-inlet-outlet 1 4 assembly
4.1 Inlet Spout screw-conveyor-inlet-spout 1 part
4.2 Discharge Spout screw-conveyor-discharge-spout 1 part
4.3 Slide Gate screw-conveyor-slide-gate 2 part
5 End Seals 3 parts screw-conveyor-end-seals 1 6 assembly
5.1 Seal Housing screw-conveyor-seal-housing 2 part
5.2 O-Ring Set oring-set 2 part
5.3 Gland Packing screw-conveyor-gland-packing 2 part
6 Control Panel 4 parts screw-conveyor-control 1 76 assembly
6.1 Controller Board 4 parts screw-conveyor-control-board 1 66 assembly
6.1.1 Bare PCB pcb-bare 1 part
6.1.2 Microcontroller mcu 1 part
6.1.3 SMD Passive (R/C/L) smd-passives 60× 60 part
6.1.4 Connector connector 4 part
6.2 Relay relay 3 part
6.3 Wire Bundle wire-bundle 1 part
6.4 Connector connector 6 part
7 Supports screw-conveyor-supports 1 part

Sourcing — likely vendors

Companies that make this · indicative price $2k–$300k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
toyota-industries.com ↗ Kariya, JP Forklifts & logistics 20 units 10–16 wks
🇩🇪KION Group
kiongroup.com ↗
Frankfurt, DE Forklifts (Linde, STILL) 20 units 10–16 wks
🇩🇪Jungheinrich
jungheinrich.com ↗
Hamburg, DE Warehouse trucks 20 units 10–16 wks
crown.com ↗ New Bremen, US Forklifts 20 units 10–16 wks
🇨🇳Hangcha
hcforklift.com ↗
Hangzhou, CN Forklifts & material handling 20 units 10–16 wks

359-word article