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Discussion History

Sortation Control

Assembly

The controller and scanners that read each item, track it down the bed, and set the diverts to sweep it into its lane. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Sortation Control parts and their functions

8 top-level parts · 309 parts in total · full bill of materials below
Sortation Control parts diagram: 1 sort controller, 2 variable-frequency drive, 3 barcode scanner, 4 LCD panel, 5 power supply, 6 bed encoder, 7 photoeye, 8 wire bundle. 309 parts in 8 assemblies.
Sortation Control parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Sort Controller 5 parts 1× Sort controller
2 Variable-Frequency Drive 5 parts 1× Drive VFD
3 Barcode Scanner 2× Barcode scanners
4 LCD Panel 1× Operator screen
5 Power Supply 1× Power supply
6 Bed Encoder 1× Bed encoder
7 Photoeye 6× Tracking photoeyes
8 Wire Bundle 1× Group of insulated conductors cut to length, terminated, and bound together to carry power and signals between the assemblies of a machine.

3D model

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Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

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Bill of materials for Sortation Control

8 top-level lines · 18 rows shown · 309 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Sort Controller 5 parts shoe-sorter-sort-controller 1× 1 166 assembly
1.1 Bare PCB pcb-bare 1× 1 · part
1.2 Microcontroller mcu 1× 1 · part
1.3 Relay relay 8× 8 · part
1.4 Connector connector 16× 16 · part
1.5 SMD Passive (R/C/L) smd-passives 140× 140 · part
2 Variable-Frequency Drive 5 parts shoe-sorter-vfd 1× 1 131 assembly
2.1 Bare PCB pcb-bare 1× 1 · part
2.2 Power MOSFET mosfet 6× 6 · part
2.3 Gate Driver IC gate-driver-ic 3× 3 · part
2.4 Power Inductor power-inductor 1× 1 · part
2.5 SMD Passive (R/C/L) smd-passives 120× 120 · part
3 Barcode Scanner shoe-sorter-barcode-scanner 2× 2 · part
4 LCD Panel lcd-panel 1× 1 · part
5 Power Supply power-supply 1× 1 · part
6 Bed Encoder shoe-sorter-encoder 1× 1 · part
7 Photoeye shoe-sorter-photoeye 6× 6 · part
8 Wire Bundle wire-bundle 1× 1 · part

Where the sortation control is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sliding-Shoe Sorter

Sourcing: possible vendors

Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Flex (Singapore)
flex.com ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks
🇮🇳Dixon Technologies
dixoninfo.com ↗ 		Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
🇨🇳BYD Electronics
bydelectronic.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks