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Fitness Tracker Band

Product

Overview

A fitness tracker band is a wrist computer tuned for measuring the body in motion: heart rate, steps, sleep, blood oxygen, and outdoor routes, all logged and synced to a phone. The Display Module shows stats and notifications on a small touchscreen, while the Mainboard, a low-power SoC with a sensor co-processor, flash, and Bluetooth, runs the firmware and stores activity. Sensing is split across three modules: the Optical Heart-Rate Sensor reads the pulse optically through the skin, the Motion Sensor tracks movement and posture, and the GNSS Module fixes outdoor position. A small Battery Pack gives multi-day life, the Vibration Motor delivers silent alerts, and the Strap keeps the sensor pressed to the wrist. The whole stack sits in a sealed Case & Caseback with a sensor window on the back.

How it works

Heart rate is measured by photoplethysmography. The Optical Heart-Rate Sensor shines its PPG LED light into the wrist and the Photodiode reads how much bounces back; blood absorbs more light at each pulse, so the reflected signal pulses too, and the optical front-end converts that ripple into beats per minute. Switching to red and infrared LEDs lets the same module estimate SpO2 from how the two wavelengths are absorbed differently.

Steps, sleep stages, and workout type come from the Motion Sensor IMU (6-axis): the firmware watches the acceleration pattern of each arm swing and classifies the activity. The barometric altimeter adds floors climbed. For an outdoor run the GNSS Module receiver locks onto satellites and records the track and pace. All of it is timestamped and buffered to flash on the Mainboard, then handed to the phone over Bluetooth LE when in range. Because every part is low-power and the radio sleeps between syncs, the Battery Pack lasts the better part of a week.

Fitness Tracker Band parts and their functions

10 top-level parts · 180 parts in total · full bill of materials below
Fitness Tracker Band parts diagram: 1 display module, 2 mainboard, 3 optical heart-rate sensor, 4 motion sensor, 5 GNSS module, 6 battery pack, 7 vibration motor, 8 strap, 9 charging contacts, 10 case & caseback. 180 parts in 10 top-level items.
Fitness Tracker Band parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Display Module 4 parts 1× Touchscreen display
2 Mainboard 7 parts 1× SoC logic board
3 Optical Heart-Rate Sensor 4 parts 1× Optical heart-rate + SpO2
4 Motion Sensor 2 parts 1× Accelerometer / IMU
5 GNSS Module 2 parts 1× GNSS positioning
6 Battery Pack 2 parts 1× LiPo battery + BMS
7 Vibration Motor 1× Haptic alert motor
8 Strap 2 parts 2× Band + buckle (top + bottom)
9 Charging Contacts 1× Pogo charging contacts
10 Case & Caseback 1× Case + cover glass

3D model

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Build & assembly graph

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Bill of materials for Fitness Tracker Band

10 top-level lines · 33 rows shown · 180 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Display Module 4 parts ft-display-module 1× 1 4 assembly
1.1 LCD Panel lcd-panel 1× 1 · part
1.2 Touch Digitizer touch-digitizer 1× 1 · part
1.3 Display Driver IC ft-display-driver 1× 1 · part
1.4 Cover Glass ft-cover-glass 1× 1 · part
2 Mainboard 7 parts ft-mainboard 1× 1 156 assembly
2.1 Bare PCB pcb-bare 1× 1 · part
2.2 Compute SoC Module soc-module 1× 1 · part
2.3 Microcontroller mcu 1× 1 · part
2.4 Flash Storage ft-flash-storage 1× 1 · part
2.5 Bluetooth LE Module ft-ble-module 1× 1 · part
2.6 PMIC ft-pmic 1× 1 · part
2.7 SMD Passive (R/C/L) smd-passives 150× 150 · part
3 Optical Heart-Rate Sensor 4 parts ft-hr-sensor 1× 1 7 assembly
3.1 PPG LED ft-ppg-led 3× 3 · part
3.2 Photodiode ft-photodiode 2× 2 · part
3.3 Optical AFE IC ft-afe-ic 1× 1 · part
3.4 Sensor Window ft-sensor-glass 1× 1 · part
4 Motion Sensor 2 parts ft-motion-sensor 1× 1 2 assembly
4.1 IMU (6-axis) imu 1× 1 · part
4.2 Barometric Altimeter ft-altimeter 1× 1 · part
5 GNSS Module 2 parts ft-gps-module 1× 1 2 assembly
5.1 GPS Module gps-module 1× 1 · part
5.2 GNSS Antenna ft-gps-antenna 1× 1 · part
6 Battery Pack 2 parts ft-battery 1× 1 2 assembly
6.1 LiPo Cell lipo-cell 1× 1 · part
6.2 BMS Board bms-board 1× 1 · part
7 Vibration Motor ft-vibration-motor 1× 1 · part
8 Strap 2 parts ft-strap 2× 2 2 assembly
8.1 Band ft-band 1× 2 · part
8.2 Buckle ft-buckle 1× 2 · part
9 Charging Contacts ft-charging-contacts 1× 1 · part
10 Case & Caseback ft-housing 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50–$2k. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks
🇺🇸Jabil
jabil.com ↗
St. Petersburg, US Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Flex
flex.com ↗
Austin, US Electronics manufacturing 1,000 units 8–14 wks
🇨🇦Celestica
celestica.com ↗
Toronto, CA Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Sanmina
sanmina.com ↗
San Jose, US Electronics manufacturing 1,000 units 8–14 wks

314-word article