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Wireless Earbuds

Product

Overview

True-wireless earbuds are a pair of self-contained in-ear audio devices with no cable between them, each holding its own driver, amplifier, radio, battery, and microphones. A charging case stores and replenishes the buds between uses. The defining constraint is fitting a complete wireless audio system into a shell light enough to sit unsupported in the ear canal, which drives extreme component miniaturisation.

Each Earbud is built around two transducers: a Dynamic Speaker Driver dynamic driver for bass and midrange, and a Balanced Armature Tweeter balanced-armature tweeter for treble detail, crossed over for a wider frequency range than either could cover alone. Both are driven by the SiP Control Board, a system-in-package carrying the Bluetooth SoC, the audio amplifier, and the noise-cancellation processor.

Construction

Active noise cancellation relies on the MEMS Microphone array of three microphones per bud: a feedforward mic sensing outside noise, a feedback mic monitoring the in-ear result, and a voice mic for calls. The processor generates an anti-noise signal in real time to cancel ambient sound, and the same mics serve beamformed voice pickup.

Power for each bud is held in a tiny Bud Battery Pack, and the radio link runs through the BLE Antenna. Touch input is read by the Touch / IR Sensor on the bud's outer face for play, skip, and ANC toggling.

Between uses the buds dock in the Charging Case, which protects them, recharges them through pogo-pin contacts, and carries enough reserve for several full bud charges. The case itself recharges over USB-C or a Qi pad. Sound exits each bud through a sealed nozzle and a silicone ear tip, with acoustic vents balancing pressure for comfort and clean bass.

Wireless Earbuds parts and their functions

3 top-level parts · 200 parts in total · full bill of materials below
Wireless Earbuds parts diagram: 1 earbud, 2 charging case, 3 fastener set. 200 parts in 3 top-level items.
Wireless Earbuds parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Earbud 11 parts 2× Left + right bud
2 Charging Case 10 parts 1× Pocket case that stores and recharges both buds.
3 Fastener Set 1× Micro screws + clips

3D model

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Build & assembly graph

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Bill of materials for Wireless Earbuds

3 top-level lines · 45 rows shown · 200 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Earbud 11 parts wireless-earbuds-bud 2× 2 61 assembly
1.1 Housing Shell 3 parts wireless-earbuds-shell 1× 2 3 assembly
1.1.1 Front Shell wireless-earbuds-shell-front 1× 2 · part
1.1.2 Rear Shell wireless-earbuds-shell-rear 1× 2 · part
1.1.3 Sound Nozzle wireless-earbuds-nozzle 1× 2 · part
1.2 Dynamic Speaker Driver 3 parts wireless-earbuds-driver 1× 2 3 assembly
1.2.1 Speaker speaker 1× 2 · part
1.2.2 Neodymium Magnet neodymium-magnet 1× 2 · part
1.2.3 Driver Diaphragm wireless-earbuds-diaphragm 1× 2 · part
1.3 Balanced Armature Tweeter wireless-earbuds-armature 1× 2 · part
1.4 SiP Control Board 3 parts wireless-earbuds-sip-board 1× 2 42 assembly
1.4.1 Compute SoC Module soc-module 1× 2 · part
1.4.2 Bluetooth Audio Radio wireless-earbuds-bt-radio 1× 2 · part
1.4.3 SMD Passive (R/C/L) smd-passives 40× 80 · part
1.5 MEMS Microphone wireless-earbuds-mic 3× 6 · part
1.6 Bud Battery Pack 2 parts wireless-earbuds-bud-battery 1× 2 2 assembly
1.6.1 LiPo Cell lipo-cell 1× 2 · part
1.6.2 BMS Board bms-board 1× 2 · part
1.7 Touch / IR Sensor wireless-earbuds-touch-sensor 1× 2 · part
1.8 BLE Antenna wireless-earbuds-antenna 1× 2 · part
1.9 Silicone Ear Tip wireless-earbuds-ear-tip 1× 2 · part
1.10 Charging Contact Pin wireless-earbuds-pogo-pin 2× 4 · part
1.11 Acoustic Vent Mesh wireless-earbuds-vent-mesh 2× 4 · part
2 Charging Case 10 parts wireless-earbuds-charging-case 1× 1 77 assembly
2.1 Case Housing 3 parts wireless-earbuds-case-housing 1× 1 3 assembly
2.1.1 Case Base wireless-earbuds-case-base 1× 1 · part
2.1.2 Case Lid wireless-earbuds-case-lid 1× 1 · part
2.1.3 Lid Hinge wireless-earbuds-hinge 1× 1 · part
2.2 Case PCB 3 parts wireless-earbuds-case-pcb 1× 1 62 assembly
2.2.1 Bare PCB pcb-bare 1× 1 · part
2.2.2 Microcontroller mcu 1× 1 · part
2.2.3 SMD Passive (R/C/L) smd-passives 60× 60 · part
2.3 Case Battery Pack 2 parts wireless-earbuds-case-battery 1× 1 2 assembly
2.3.1 LiPo Cell lipo-cell 1× 1 · part
2.3.2 BMS Board bms-board 1× 1 · part
2.4 USB-C Connector 2 parts wireless-earbuds-usbc-port 1× 1 2 assembly
2.4.1 Connector connector 1× 1 · part
2.4.2 USB-C Shield Bracket wireless-earbuds-usbc-bracket 1× 1 · part
2.5 Battery Charge IC wireless-earbuds-charge-ic 1× 1 · part
2.6 Qi Charging Coil wireless-earbuds-qi-coil 1× 1 · part
2.7 Lid Closure Magnet wireless-earbuds-lid-magnet 2× 2 · part
2.8 Bud Retention Magnet wireless-earbuds-retention-magnet 2× 2 · part
2.9 LED Indicator wireless-earbuds-led 1× 1 · part
2.10 Pairing Button wireless-earbuds-button 1× 1 · part
3 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50–$2k. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸Apple
apple.com ↗
Cupertino, US Consumer electronics 1,000 units 8–14 wks
🇯🇵Sony
sony.com ↗
Tokyo, JP Consumer electronics 1,000 units 8–14 wks
🇰🇷Samsung
samsung.com ↗
Suwon, KR Consumer electronics 1,000 units 8–14 wks
🇺🇸Bose
bose.com ↗
Framingham, US Audio 1,000 units 8–14 wks
🇨🇳Anker
anker.com ↗
Shenzhen, CN Charging & portable power 1,000 units 8–14 wks

299-word article