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Portable Bluetooth Projector Product

Overview

A portable Bluetooth projector throws a watchable picture from something that fits in one hand. An LED LED Light Engine makes the light, a DMD Imager Module turns it into a frame, and the Projection Lens Assembly projects it onto a wall. A Mainboard decodes the video and runs the apps, a Focus Motor sharpens the image, and a LiPo Cell-based Battery Pack frees it from the wall. The optics, boards and a Speaker pack into a compact Enclosure with a tripod mount.

Two constraints shape it: heat and battery. LED illumination runs cooler and lasts longer than a lamp, which is what lets the Cooling Assembly assembly stay small, and the wireless Mainboard means the only cables you might use are for power or an external source on the Port Board.

How it works

The LED Light Engine runs red, green and blue High-Power LED emitters in fast sequence. A Collimator Lens tightens each beam, a Dichroic Combiner merges the colors onto one path, and a Light Integrator Rod evens out the brightness before the light reaches the imager.

Inside the Imager Module, a TIR Prism folds that light onto the DMD Chip: a grid of microscopic mirrors that each tilt thousands of times a second. Held toward the lens, a mirror sends its pixel of light through the Projection Lens Assembly; tilted away, that pixel goes dark. Because the colors flash in sequence and the mirrors switch in step, your eye blends them into a full-color image. The Compute SoC Module on the mainboard decodes the source and times the color field to the mirror states.

Focus, sound and power finish the picture. The Focus Motor turns the Focus Gear to rack the Lens Assembly groups until the image is sharp at the throw distance. Audio plays through the built-in Speaker or streams over Bluetooth from the Wi-Fi/BT Module. The Battery Pack feeds the LEDs and SoC, while the Blower Motor in the cooling assembly pulls heat off the Heat Pipe and out the Vent Grille so the LEDs hold their output.

Build & assembly graph

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Bill of materials

11 top-level lines · 49 rows shown · 294 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 LED Light Engine 5 parts pbp-light-engine 1 42 assembly
1.1 High-Power LED pbp-rgb-led 3 part
1.2 LED Driver 4 parts pbp-led-driver 1 35 assembly
1.2.1 Bare PCB pcb-bare 1 part
1.2.2 Power MOSFET mosfet 3 part
1.2.3 Power Inductor power-inductor 1 part
1.2.4 SMD Passive (R/C/L) smd-passives 30× 30 part
1.3 Collimator Lens pbp-collimator 1 part
1.4 Dichroic Combiner pbp-dichroic-combiner 2 part
1.5 Light Integrator Rod pbp-light-tunnel 1 part
2 Imager Module 5 parts pbp-imager 1 44 assembly
2.1 DMD Chip pbp-dmd-chip 1 part
2.2 Bare PCB pcb-bare 1 part
2.3 Microcontroller mcu 1 part
2.4 TIR Prism pbp-tir-prism 1 part
2.5 SMD Passive (R/C/L) smd-passives 40× 40 part
3 Projection Lens Assembly 3 parts pbp-lens-assembly 1 3 assembly
3.1 Lens Assembly camera-lens 1 part
3.2 Lens Barrel pbp-lens-barrel 1 part
3.3 Focus Gear pbp-focus-gear 1 part
4 Mainboard 6 parts pbp-mainboard 1 165 assembly
4.1 Bare PCB pcb-bare 1 part
4.2 Compute SoC Module soc-module 1 part
4.3 Microcontroller mcu 1 part
4.4 DDR Memory pbp-ddr 1 part
4.5 Wi-Fi/BT Module pbp-wifi-module 1 part
4.6 SMD Passive (R/C/L) smd-passives 160× 160 part
5 Focus Motor 2 parts pbp-focus-motor 1 2 assembly
5.1 Stepper Motor pbp-stepper-motor 1 part
5.2 Reduction Gear Train pbp-gear-train 1 part
6 Speaker speaker 1 part
7 Battery Pack 3 parts pbp-battery 1 4 assembly
7.1 LiPo Cell lipo-cell 2 part
7.2 BMS Board bms-board 1 part
7.3 Connector connector 1 part
8 Cooling Assembly 3 parts pbp-cooling 1 3 assembly
8.1 Blower Motor blower-motor 1 part
8.2 Heat Pipe pbp-heat-pipe 1 part
8.3 Finned Heatsink pbp-heatsink 1 part
9 Port Board 3 parts pbp-port-board 1 24 assembly
9.1 Bare PCB pcb-bare 1 part
9.2 Connector connector 3 part
9.3 SMD Passive (R/C/L) smd-passives 20× 20 part
10 Enclosure 4 parts pbp-enclosure 1 5 assembly
10.1 Top Shell pbp-top-shell 1 part
10.2 Bottom Shell pbp-bottom-shell 1 part
10.3 Vent Grille pbp-vent-grille 2 part
10.4 Tripod Mount pbp-tripod-mount 1 part
11 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $50–$2k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks
🇺🇸Jabil
jabil.com ↗
St. Petersburg, US Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Flex
flex.com ↗
Austin, US Electronics manufacturing 1,000 units 8–14 wks
🇨🇦Celestica
celestica.com ↗
Toronto, CA Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Sanmina
sanmina.com ↗
San Jose, US Electronics manufacturing 1,000 units 8–14 wks

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