LED Headlamp Product
A rechargeable head-worn LED lamp with tilting optics, USB-C charging, gesture control, and an adjustable headband. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
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Bill of materials
8 top-level lines · 40 rows shown · 33 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Lamp Housing 5 parts | headlamp-housing | 1× | 1 | 7 | assembly |
| 1.1 | Front Shell | headlamp-front-shell | 1× | 1 | — | part |
| 1.2 | Back Shell | headlamp-back-shell | 1× | 1 | — | part |
| 1.3 | O-Ring Set | oring-set | 1× | 1 | — | part |
| 1.4 | Tilt Bracket 3 parts | headlamp-tilt-bracket | 1× | 1 | 3 | assembly |
| 1.4.1 | Bracket Body | headlamp-bracket-body | 1× | 1 | — | part |
| 1.4.2 | Tilt Ratchet | headlamp-ratchet | 1× | 1 | — | part |
| 1.4.3 | Detent Spring | headlamp-detent-spring | 1× | 1 | — | part |
| 1.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Optics Module 3 parts | headlamp-optics | 1× | 1 | 7 | assembly |
| 2.1 | LED Board 5 parts | headlamp-led-board | 1× | 1 | 5 | assembly |
| 2.1.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 2.1.2 | Main Spot LED | headlamp-main-led | 1× | 1 | — | part |
| 2.1.3 | Flood LED | headlamp-flood-led | 1× | 1 | — | part |
| 2.1.4 | Red LED | headlamp-red-led | 1× | 1 | — | part |
| 2.1.5 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | — | part |
| 2.2 | TIR Lens | headlamp-tir-lens | 1× | 1 | — | part |
| 2.3 | Lens Cover | headlamp-lens-cover | 1× | 1 | — | part |
| 3 | Control Board 9 parts | headlamp-control-board | 1× | 1 | 9 | assembly |
| 3.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 3.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 3.3 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | — | part |
| 3.4 | LED Driver | headlamp-led-driver | 1× | 1 | — | part |
| 3.5 | Button Cap | headlamp-button-cap | 1× | 1 | — | part |
| 3.6 | Tactile Switch | headlamp-tact-switch | 1× | 1 | — | part |
| 3.7 | Gesture Sensor | headlamp-gesture-sensor | 1× | 1 | — | part |
| 3.8 | Charge IC | headlamp-charge-ic | 1× | 1 | — | part |
| 3.9 | Connector | connector | 1× | 1 | — | part |
| 4 | Battery 3 parts | headlamp-battery | 1× | 1 | 3 | assembly |
| 4.1 | Li-ion Cell, 18650 | li-cell-18650 | 1× | 1 | — | part |
| 4.2 | BMS Board | bms-board | 1× | 1 | — | part |
| 4.3 | Battery Contacts | headlamp-battery-contacts | 1× | 1 | — | part |
| 5 | Headband 4 parts | headlamp-headband | 1× | 1 | 4 | assembly |
| 5.1 | Elastic Strap | headlamp-elastic-strap | 1× | 1 | — | part |
| 5.2 | Top Strap | headlamp-top-strap | 1× | 1 | — | part |
| 5.3 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 5.4 | Mount Bracket | headlamp-mount-bracket | 1× | 1 | — | part |
| 6 | Indicator LED | headlamp-indicator | 1× | 1 | — | part |
| 7 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 8 | Fastener Set | fastener-set | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $20–$2k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| blackdiamondequipment.com ↗ | Salt Lake City, US | Climbing gear & headlamps | 1,000 units | 6–10 wks |
| 🇫🇷Petzl petzl.com ↗ | Crolles, FR | Headlamps & climbing gear | 1,000 units | 6–10 wks |
| 🇨🇳Fenix fenixlighting.com ↗ | Shenzhen, CN | Flashlights & headlamps | 1,000 units | 6–10 wks |
| 🇨🇳Nitecore nitecore.com ↗ | Guangzhou, CN | Flashlights & headlamps | 1,000 units | 6–10 wks |