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Impregnation Section

Assembly

Saturates the fabric with cold strong caustic and squeezes to an even, high wet pickup. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Impregnation Section parts and their functions

8 top-level parts · 34 parts in total · full bill of materials below
Impregnation Section parts diagram: 1 saturator trough, 2 immersion roller, 3 squeeze padder, 4 timing roller, 5 caustic cooling coil, 6 caustic density sensor, 7 caustic circulation pump, 8 pressure sensor. 34 parts in 8 top-level items.
Impregnation Section parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Saturator Trough 1× Caustic immersion trough, 270-330 g/L NaOH
2 Immersion Roller 6× Submerged guide rollers carrying fabric through caustic
3 Squeeze Padder 5 parts 1× Two-bowl squeeze padder
4 Timing Roller 8× Dwell rollers giving 40-60 s caustic contact
5 Caustic Cooling Coil 1× Jacket cooling holding caustic at 18-25 C
6 Caustic Density Sensor 1× Inline Baume density probe
7 Caustic Circulation Pump 1× Caustic recirculation pump
8 Pressure Sensor 2× Nip pressure feedback

3D model

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Build & assembly graph

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Bill of materials for Impregnation Section

8 top-level lines · 13 rows shown · 34 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Saturator Trough fabric-mercerizing-range-saturator-trough 1× 1 · part
2 Immersion Roller fabric-mercerizing-range-immersion-roller 6× 6 · part
3 Squeeze Padder 5 parts fabric-mercerizing-range-padder-mangle 1× 1 14 assembly
3.1 Padder Bowl fabric-mercerizing-range-padder-bowl 2× 2 · part
3.2 Nip Loading Cylinder fabric-mercerizing-range-nip-cylinder 2× 2 · part
3.3 Padder Doctor Blade fabric-mercerizing-range-padder-scraper 2× 2 · part
3.4 Ball Bearing ball-bearing 4× 4 · part
3.5 Oil Seal oil-seal 4× 4 · part
4 Timing Roller fabric-mercerizing-range-timing-roller 8× 8 · part
5 Caustic Cooling Coil fabric-mercerizing-range-cooling-coil 1× 1 · part
6 Caustic Density Sensor fabric-mercerizing-range-density-sensor 1× 1 · part
7 Caustic Circulation Pump fabric-mercerizing-range-circulation-pump 1× 1 · part
8 Pressure Sensor pressure-sensor 2× 2 · part

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Where the impregnation section is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks