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Carpet Tufting Machine Product

A broadloom carpet tufting machine: a full-width needle bar punches hundreds of yarn-threaded needles through a moving backing cloth while loopers (or hook-and-knife sets) catch each loop to build cut or loop pile, with servo yarn feeds metering each end for pattern. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Build & assembly graph

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Bill of materials

11 top-level lines · 78 rows shown · 4,780 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Machine Frame 4 parts tufting-machine-frame 1× 1 9 assembly
1.1 Side Frame tufting-machine-side-frame 2× 2 — part
1.2 Cross Member tufting-machine-cross-member 4× 4 — part
1.3 Bed / Stitch Plate tufting-machine-bed-plate 1× 1 — part
1.4 Fastener Set fastener-set 2× 2 — part
2 Yarn Creel & Feed-In 3 parts tufting-machine-creel 1× 1 488 assembly
2.1 Creel Rack tufting-machine-creel-rack 8× 8 — part
2.2 Yarn Guide Tube & Eyelet tufting-machine-guide-tube 240× 240 — part
2.3 Disc Tension Gate tufting-machine-tension-gate 240× 240 — part
3 Needle Bar Assembly 3 parts tufting-machine-needle-bar-assy 1× 1 516 assembly
3.1 Needle Bar tufting-machine-needle-bar 1× 1 — part
3.2 Tufting Needle tufting-machine-needle 480× 480 — part
3.3 Needle Bar Drive 5 parts tufting-machine-needle-bar-drive 1× 1 35 assembly
3.3.1 Main Drive Shaft tufting-machine-shaft 1× 1 — part
3.3.2 Push Rod tufting-machine-push-rod 8× 8 — part
3.3.3 Drive Eccentric tufting-machine-eccentric 8× 8 — part
3.3.4 Helical Gear Pair gear-pair 2× 2 — part
3.3.5 Ball Bearing ball-bearing 16× 16 — part
4 Looper / Hook Bar Assembly 6 parts tufting-machine-looper-assy 1× 1 972 assembly
4.1 Looper / Hook Bar tufting-machine-looper-bar 1× 1 — part
4.2 Looper / Hook tufting-machine-looper 480× 480 — part
4.3 Cut-Pile Knife tufting-machine-knife 480× 480 — part
4.4 Looper Rocker Shaft tufting-machine-looper-drive-shaft 1× 1 — part
4.5 Drive Eccentric tufting-machine-eccentric 4× 4 — part
4.6 Ball Bearing ball-bearing 6× 6 — part
5 Pattern Yarn Feed 3 parts tufting-machine-yarn-feed 1× 1 2,416 assembly
5.1 Yarn Feed Roll / Scroll tufting-machine-feed-roll 16× 16 — part
5.2 Yarn Feed Servo Motor 5 parts tufting-machine-feed-motor 16× 16 26 assembly
5.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 16 3 assembly
5.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 16 19 assembly
5.2.3 Motor Housing tufting-machine-motor-housing 1× 16 — part
5.2.4 Servo Encoder tufting-machine-encoder 1× 16 — part
5.2.5 Ball Bearing ball-bearing 2× 32 — part
5.3 Yarn Feed Servo Drive 4 parts tufting-machine-servo-drive 16× 16 124 assembly
5.3.1 Bare PCB pcb-bare 1× 16 — part
5.3.2 Microcontroller mcu 1× 16 — part
5.3.3 SMD Passive (R/C/L) smd-passives 120× 1,920 — part
5.3.4 Connector connector 2× 32 — part
6 Backing Feed & Take-Up 3 parts tufting-machine-backing-feed 1× 1 54 assembly
6.1 Backing Feed Roller tufting-machine-feed-roller 2× 2 — part
6.2 Take-Up Roller tufting-machine-takeup-roller 2× 2 — part
6.3 Backing / Take-Up Motor 4 parts tufting-machine-backing-motor 2× 2 25 assembly
6.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 2 3 assembly
6.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 2 19 assembly
6.3.3 Motor Housing tufting-machine-motor-housing 1× 2 — part
6.3.4 Ball Bearing ball-bearing 2× 4 — part
7 Main Drive 5 parts tufting-machine-main-drive 1× 1 37 assembly
7.1 Main Drive Motor 4 parts tufting-machine-main-motor 1× 1 25 assembly
7.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
7.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
7.1.3 Motor Housing tufting-machine-motor-housing 1× 1 — part
7.1.4 Ball Bearing ball-bearing 2× 2 — part
7.2 Reduction Gearbox 4 parts tufting-machine-gearbox 1× 1 9 assembly
7.2.1 Gearbox Housing gearbox-housing 1× 1 — part
7.2.2 Helical Gear Pair gear-pair 2× 2 — part
7.2.3 Ball Bearing ball-bearing 4× 4 — part
7.2.4 Oil Seal oil-seal 2× 2 — part
7.3 Drive Belt drive-belt 1× 1 — part
7.4 Clutch / Brake Unit tufting-machine-clutch-brake 1× 1 — part
7.5 Main Shaft Encoder tufting-machine-main-encoder 1× 1 — part
8 Pattern Control System 3 parts tufting-machine-pattern-control 1× 1 262 assembly
8.1 Pattern Control Board 5 parts tufting-machine-pattern-board 1× 1 251 assembly
8.1.1 Bare PCB pcb-bare 1× 1 — part
8.1.2 Compute SoC Module soc-module 1× 1 — part
8.1.3 Microcontroller mcu 1× 1 — part
8.1.4 SMD Passive (R/C/L) smd-passives 240× 240 — part
8.1.5 Connector connector 8× 8 — part
8.2 Touchscreen HMI 3 parts tufting-machine-hmi 1× 1 3 assembly
8.2.1 LCD Panel lcd-panel 1× 1 — part
8.2.2 Touch Digitizer touch-digitizer 1× 1 — part
8.2.3 Connector connector 1× 1 — part
8.3 Connector connector 8× 8 — part
9 Lubrication System 3 parts tufting-machine-lubrication 1× 1 21 assembly
9.1 Lubrication Oil Pump tufting-machine-oil-pump 1× 1 — part
9.2 Oil Distribution Line tufting-machine-oil-line 12× 12 — part
9.3 Oil Seal oil-seal 8× 8 — part
10 Wire Bundle wire-bundle 1× 1 — part
11 Fastener Set fastener-set 4× 4 — part

Sourcing — likely vendors

Companies that make this · indicative price $10k–$1M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇨🇭Rieter
rieter.com ↗ 		Winterthur, CH Spinning machinery 10 units 14–24 wks
🇩🇪Trützschler
truetzschler.com ↗ 		Mönchengladbach, DE Textile machinery 10 units 14–24 wks
🇧🇪Picanol
picanol.be ↗ 		Ypres, BE Weaving machines 10 units 14–24 wks
🇩🇪Karl Mayer
karlmayer.com ↗ 		Obertshausen, DE Warp knitting machines 10 units 14–24 wks
🇨🇭Saurer
saurer.com ↗ 		Arbon, CH Spinning & embroidery 10 units 14–24 wks