BOMwiki the bill-of-materials encyclopedia
30,454,201 parts mapped · 193,225 items
Discussion History

Outboard Boat Motor

Product

Overview

An outboard motor is a self-contained propulsion unit that clamps to a boat's transom, combining engine, drivetrain, steering pivot and propeller in one tiltable package. This is a 150-horsepower four-stroke: a 2.0-liter inline-four marine engine driving a vertical shaft down to a right-angle gearcase and propeller. Mounting everything outboard keeps the engine out of the hull, frees interior space, and lets the whole unit tilt up out of the water for shallow running, trailering and beaching.

The unit stacks three major sections. The Powerhead is the engine itself, sitting at the top under the cowl. Below it the Midsection houses the exhaust passage and driveshaft tube and isolates engine vibration through rubber mounts. At the bottom, the Lower Unit / Gearcase turns the vertical drive 90 degrees through bevel gears to the propeller shaft and houses the cooling water pump. The Fuel System supplies the engine, the Tilt & Trim Hydraulics hydraulics raise and angle the unit, the Control Electronics (ECU) ECU manages injection and ignition, and the unit pivots on its Steering Bracket.

How it works

The crankshaft in the powerhead drives a vertical drive shaft running down through the midsection into the gearcase. There a pinion meshes with forward and reverse bevel gears; a sliding dog clutch selects which gear drives the horizontal propeller shaft, giving forward, neutral and reverse. The flywheel-mounted alternator charges the battery and powers the ECU, which times the coil-per-cylinder ignition and fires the fuel injectors. Cooling is open-loop: a rubber impeller pump in the lower unit, turned by the drive shaft, draws raw water up through the powerhead and exhaust before it discharges overboard, with a thermostat holding operating temperature. Power trim and tilt cylinders set the thrust angle relative to the transom for best planing, and lift the leg clear of the water when stopped. Exhaust exits through the gearcase and out the propeller hub below the waterline.

Outboard Boat Motor parts and their functions

8 top-level parts · 164 parts in total · full bill of materials below
Outboard Boat Motor parts diagram: 1 powerhead, 2 midsection, 3 lower unit / gearcase, 4 fuel system, 5 tilt & trim hydraulics, 6 control electronics (ECU), 7 steering bracket, 8 cowling. 164 parts in 8 top-level items.
Outboard Boat Motor parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Powerhead 10 parts 1× 4-stroke inline cylinder block, valvetrain, and crank assembly.
2 Midsection 4 parts 1× Exhaust housing, mounts, and driveshaft tube.
3 Lower Unit / Gearcase 9 parts 1× Gearcase with drive train, prop shaft, water pump, and propeller.
4 Fuel System 4 parts 1× Tank, pump, filter, and vapor separator.
5 Tilt & Trim Hydraulics 4 parts 1× Hydraulic power tilt/trim unit.
6 Control Electronics (ECU) 4 parts 1× Engine control unit and wiring harness.
7 Steering Bracket 3 parts 1× Transom clamp bracket and swivel.
8 Cowling 4 parts 1× Top cowl, lower pan, and seal.

3D model

No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials for Outboard Boat Motor

8 top-level lines · 83 rows shown · 164 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Powerhead 10 parts outboard-boat-motor-powerhead 1× 1 88 assembly
1.1 Cylinder Block 4 parts outboard-boat-motor-cylinder-block 1× 1 12 assembly
1.1.1 Block Casting outboard-boat-motor-block-casting 1× 1 · part
1.1.2 Cylinder Liner outboard-boat-motor-cylinder-liner 4× 4 · part
1.1.3 Main Bearing Shell outboard-boat-motor-main-bearing 5× 5 · part
1.1.4 Oil Seal oil-seal 2× 2 · part
1.2 Cylinder Head 4 parts outboard-boat-motor-cylinder-head 1× 1 14 assembly
1.2.1 Head Casting outboard-boat-motor-head-casting 1× 1 · part
1.2.2 Poppet Valve outboard-boat-motor-valve 8× 8 · part
1.2.3 Fuel Injector outboard-boat-motor-fuel-injector 4× 4 · part
1.2.4 O-Ring Set oring-set 1× 1 · part
1.3 Crankshaft Assembly 3 parts outboard-boat-motor-crankshaft-assy 1× 1 7 assembly
1.3.1 Crankshaft outboard-boat-motor-crankshaft 1× 1 · part
1.3.2 Connecting Rod outboard-boat-motor-connecting-rod 4× 4 · part
1.3.3 Ball Bearing ball-bearing 2× 2 · part
1.4 Piston Assembly 3 parts outboard-boat-motor-piston-assy 4× 4 3 assembly
1.4.1 Piston outboard-boat-motor-piston 1× 4 · part
1.4.2 Piston Ring Set outboard-boat-motor-piston-ring-set 1× 4 · part
1.4.3 Wrist Pin outboard-boat-motor-wrist-pin 1× 4 · part
1.5 Camshaft outboard-boat-motor-camshaft 1× 1 · part
1.6 Flywheel / Alternator 3 parts outboard-boat-motor-flywheel-alternator 1× 1 23 assembly
1.6.1 Flywheel outboard-boat-motor-flywheel 1× 1 · part
1.6.2 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
1.6.3 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
1.7 Ignition Coil 2 parts outboard-boat-motor-ignition-coil 4× 4 3 assembly
1.7.1 Copper Winding copper-winding 2× 8 · part
1.7.2 Connector connector 1× 4 · part
1.8 Spark Plug spark-plug 4× 4 · part
1.9 O-Ring Set oring-set 2× 2 · part
1.10 Fastener Set fastener-set 1× 1 · part
2 Midsection 4 parts outboard-boat-motor-midsection 1× 1 5 assembly
2.1 Exhaust Housing outboard-boat-motor-exhaust-housing 1× 1 · part
2.2 Rubber Engine Mount outboard-boat-motor-engine-mount 2× 2 · part
2.3 Driveshaft Tube outboard-boat-motor-driveshaft-tube 1× 1 · part
2.4 Fastener Set fastener-set 1× 1 · part
3 Lower Unit / Gearcase 9 parts outboard-boat-motor-lower-unit 1× 1 19 assembly
3.1 Gearbox Housing gearbox-housing 1× 1 · part
3.2 Drive Shaft outboard-boat-motor-drive-shaft 1× 1 · part
3.3 Pinion & Gear Set 2 parts outboard-boat-motor-pinion-gear-set 1× 1 2 assembly
3.3.1 Helical Gear Pair gear-pair 1× 1 · part
3.3.2 Shift Dog Clutch outboard-boat-motor-shift-clutch 1× 1 · part
3.4 Propeller Shaft outboard-boat-motor-propeller-shaft 1× 1 · part
3.5 Water Pump 4 parts outboard-boat-motor-water-pump 1× 1 4 assembly
3.5.1 Water Pump Impeller outboard-boat-motor-impeller 1× 1 · part
3.5.2 Pump Housing outboard-boat-motor-pump-housing 1× 1 · part
3.5.3 Thermostat outboard-boat-motor-thermostat 1× 1 · part
3.5.4 O-Ring Set oring-set 1× 1 · part
3.6 Propeller 2 parts outboard-boat-motor-propeller 1× 1 2 assembly
3.6.1 Blade & Hub outboard-boat-motor-prop-blade-hub 1× 1 · part
3.6.2 Prop Nut & Washer outboard-boat-motor-prop-nut 1× 1 · part
3.7 Ball Bearing ball-bearing 4× 4 · part
3.8 Oil Seal oil-seal 3× 3 · part
3.9 O-Ring Set oring-set 1× 1 · part
4 Fuel System 4 parts outboard-boat-motor-fuel-system 1× 1 4 assembly
4.1 Fuel Tank outboard-boat-motor-fuel-tank 1× 1 · part
4.2 Fuel Pump outboard-boat-motor-fuel-pump 1× 1 · part
4.3 Fuel Filter outboard-boat-motor-fuel-filter 1× 1 · part
4.4 Vapor Separator Tank outboard-boat-motor-vapor-separator 1× 1 · part
5 Tilt & Trim Hydraulics 4 parts outboard-boat-motor-tilt-trim 1× 1 28 assembly
5.1 Trim Cylinder outboard-boat-motor-trim-cylinder 2× 2 · part
5.2 Hydraulic Pump outboard-boat-motor-hydraulic-pump 1× 1 · part
5.3 Trim Motor 3 parts outboard-boat-motor-trim-motor 1× 1 24 assembly
5.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
5.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
5.3.3 Ball Bearing ball-bearing 2× 2 · part
5.4 O-Ring Set oring-set 1× 1 · part
6 Control Electronics (ECU) 4 parts outboard-boat-motor-control-electronics 1× 1 12 assembly
6.1 ECU PCB 3 parts outboard-boat-motor-ecu-pcb 1× 1 4 assembly
6.1.1 Bare PCB pcb-bare 1× 1 · part
6.1.2 Microcontroller mcu 1× 1 · part
6.1.3 Connector connector 2× 2 · part
6.2 ECU Housing outboard-boat-motor-ecu-housing 1× 1 · part
6.3 Wire Bundle wire-bundle 1× 1 · part
6.4 Connector connector 6× 6 · part
7 Steering Bracket 3 parts outboard-boat-motor-steering-bracket 1× 1 3 assembly
7.1 Transom Clamp Bracket outboard-boat-motor-clamp-bracket 1× 1 · part
7.2 Swivel Tube outboard-boat-motor-swivel-tube 1× 1 · part
7.3 Fastener Set fastener-set 1× 1 · part
8 Cowling 4 parts outboard-boat-motor-cowling 1× 1 5 assembly
8.1 Top Cowl outboard-boat-motor-top-cowl 1× 1 · part
8.2 Lower Pan outboard-boat-motor-lower-pan 1× 1 · part
8.3 Cowl Seal outboard-boat-motor-cowl-seal 1× 1 · part
8.4 Cowl Latch outboard-boat-motor-cowl-latch 2× 2 · part

Something wrong in this list? Report a problem with this BOM.

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $2k–$500M. How estimates work
VendorHQSpecialtyMOQLead time
🇰🇷HD Hyundai
hd.com ↗
Ulsan, KR Shipbuilder made to order 52–104 wks
🇮🇹Fincantieri
fincantieri.com ↗
Trieste, IT Shipbuilder made to order 52–104 wks
damen.com ↗ Gorinchem, NL Shipbuilder made to order 52–104 wks
🇺🇸Brunswick
brunswick.com ↗
Mettawa, US Marine & boats made to order 52–104 wks
🇨🇳CSSC
cssc.net.cn ↗
Shanghai, CN Shipbuilding conglomerate made to order 52–104 wks

345-word article