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Stern Trawler

Product

Overview

A stern trawler is a commercial fishing vessel that tows a large net behind the ship and recovers it by hauling the catch up a sloping ramp cut into the stern. This is the dominant design for deep-water trawling because it lets the gear be shot and hauled straight over the stern in line with the ship, which is safer and faster than the older side-trawler method of working the net over the rail. Larger stern trawlers carry a full processing factory and freezer hold so they can stay at sea for weeks, returning with a finished frozen product rather than fresh fish on ice.

The ship is built on a strongly framed Hull Structure with a Stern Ramp. The catch is taken by the Trawl Gear, worked by the Trawl Winch System through the Stern Gantry, and turned into product in the Fish Factory & Hold. The Propulsion Train train tows the gear and drives the ship, the Deck Machinery supports operations, and the crew live and navigate from the Deckhouse.

The trawl gear

The Trawl Gear is the fishing apparatus itself. The Trawl Net is a long cone of netting that narrows to the Codend, the closed bag of regulated mesh size that retains the fish. The net is held open in the water by two Otter Board doors, angled steel or composite panels whose hydrodynamic lift sheers them outward and spreads the net mouth. The upper mouth is lifted by Headline Float buoys and the lower mouth is kept on the seabed by a weighted Ground Rope fitted with rubber bobbins. Between the doors and the net, Bridle & Sweep sweeps herd fish into the path of the trawl. The whole assembly is towed by two steel Towing Warp ropes running from the deck winches.

Shooting and hauling

The Trawl Winch System handles the gear through the fishing cycle. To shoot, the net is paid off the wide Net Drum over the stern roller, the otter boards are streamed from the gallows, and the two Trawl Winch units pay out the warps to the towing length. While towing, an auto-trawl Winch Control keeps the two warps at matched length and tension so the net tows level and symmetric. To haul, the warps are wound back in, the doors are hung off on the gallows, and the net is wound back onto the drum; the heavy codend is then dragged up the ramp by a Gilson Winch and emptied into the deck receiving pound. All this machinery runs from a Hydraulic Power Pack power pack driven off the main engine or a generator.

The stern gantry

The Stern Gantry is the steel arch over the after deck and ramp. Its Gantry Frame carries the net-handling blocks through which the warps and net run, the Gallows from which the otter boards hang when the gear is out of the water, and the large free Stern Roller at the top of the ramp over which the gear passes without chafing. The gantry takes the full towing and hauling loads and is one of the most heavily worked structures on the ship.

Onboard processing

A freezer trawler carries a complete factory so the catch is preserved at its freshest. The Fish Factory & Hold receives fish from the deck pounds, runs it through a Heading Machine and then a Filleting Machine, and freezes the product in horizontal Plate Freezer units fed by a Refrigeration Plant. The frozen blocks are stored in the insulated Freezer Hold for the length of the trip. Offal and bycatch go to a Fishmeal Plant that cooks, presses and dries them into meal and oil, so almost nothing is discarded and the trip earns a second product.

Propulsion and towing power

Trawling is a towing job, so the Propulsion Train train is sized for high thrust at low speed rather than for top speed. A medium-speed Main Engine drives a Controllable-Pitch Propeller controllable-pitch propeller running inside a Kort Nozzle Kort duct, which boosts thrust at the slow speeds where the ship drags its net. The gearbox carries a power take-off feeding the deck hydraulics. Controllable pitch lets the skipper hold a steady tow against a changing load as the net fills or the weather builds, and the high bollard pull lets the ship keep towing in a head sea.

Navigation, electronics and variants

The skipper works the fishery from the raised Wheelhouse, whose Fishing Sonar search sonar and net sounder show where the fish are and how the trawl is fishing and filling. Stern trawlers range from medium wet-fish boats of fifty metres that land fresh fish on ice up to large factory freezer trawlers over a hundred metres with several processing lines and a crew of forty. The design covered here, a mid-size freezer trawler, is the workhorse of distant-water fisheries, combining catching, processing and cold storage in one self-contained ship that can fish far from port for weeks at a time.

Stern Trawler parts and their functions

8 top-level parts · 13,276 parts in total · full bill of materials below
Stern Trawler parts diagram: 1 hull structure, 2 trawl gear, 3 trawl winch system, 4 stern gantry, 5 fish factory & hold, 6 propulsion train, 7 deck machinery, 8 deckhouse. 13,276 parts in 8 assemblies.
Stern Trawler parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Hull Structure 8 parts Hull with the stern ramp
2 Trawl Gear 7 parts Net, doors and rigging
3 Trawl Winch System 6 parts Trawl and net-handling winches
4 Stern Gantry 6 parts Stern gantry and net drum
5 Fish Factory & Hold 7 parts Processing and refrigerated hold
6 Propulsion Train 7 parts Main engine, gearbox and propeller
7 Deck Machinery 5 parts Anchor, mooring and deck cranes
8 Deckhouse 6 parts Accommodation and wheelhouse

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Build & assembly graph

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Bill of materials for Stern Trawler

8 top-level lines · 146 rows shown · 13,276 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Hull Structure 8 parts stern-trawler-hull 1 10,231 assembly
1.1 Hull Steel Plate stern-trawler-steel-plate 400× 400 · part
1.2 Hull Frame stern-trawler-frame 120× 120 · part
1.3 Hull Stiffener stern-trawler-stiffener 700× 700 · part
1.4 Stern Ramp stern-trawler-stern-ramp 1 · part
1.5 Watertight Bulkhead stern-trawler-bulkhead 6 · part
1.6 Hull Weld stern-trawler-hull-weld 9000× 9,000 · part
1.7 Shelter Deck stern-trawler-shelter-deck 1 · part
1.8 Sea Chest stern-trawler-sea-chest 3 · part
2 Trawl Gear 7 parts stern-trawler-trawl-gear 1 91 assembly
2.1 Trawl Net 3 parts stern-trawler-trawl-net 1 14 assembly
2.1.1 Net Panel stern-trawler-net-panel 12× 12 · part
2.1.2 Codend stern-trawler-codend 1 · part
2.1.3 Net Twine stern-trawler-mesh-twine 1 · part
2.2 Otter Board stern-trawler-otter-board 2 · part
2.3 Towing Warp stern-trawler-warp 2 · part
2.4 Bridle & Sweep stern-trawler-bridle 4 · part
2.5 Headline Float stern-trawler-headline-float 60× 60 · part
2.6 Ground Rope stern-trawler-groundrope 1 · part
2.7 Trawl Block stern-trawler-trawl-block 8 · part
3 Trawl Winch System 6 parts stern-trawler-winch-system 1 332 assembly
3.1 Trawl Winch 5 parts stern-trawler-trawl-winch 2 31 assembly
3.1.1 Winch Drum stern-trawler-winch-drum 2 · part
3.1.2 Helical Gear Pair gear-pair 2 · part
3.1.3 Ball Bearing ball-bearing 8 · part
3.1.4 Winch Brake stern-trawler-winch-brake 2 · part
3.1.5 Servo Motor 4 parts + deeper › servo-motor 2 24 assembly
3.2 Net Drum 4 parts stern-trawler-net-drum 1 30 assembly
3.2.1 Net Drum Barrel stern-trawler-drum-barrel 1 · part
3.2.2 Helical Gear Pair gear-pair 1 · part
3.2.3 Ball Bearing ball-bearing 4 · part
3.2.4 Servo Motor 4 parts + deeper › servo-motor 1 24 assembly
3.3 Gilson Winch stern-trawler-gilson-winch 2 · part
3.4 Sweep Winch stern-trawler-sweep-winch 2 · part
3.5 Hydraulic Power Pack 5 parts stern-trawler-hydraulic-pack 1 61 assembly
3.5.1 Servo Motor 4 parts + deeper › servo-motor 2 24 assembly
3.5.2 Hydraulic Pump stern-trawler-hyd-pump 2 · part
3.5.3 Hydraulic Oil Tank stern-trawler-oil-tank 1 · part
3.5.4 Pressure Sensor pressure-sensor 4 · part
3.5.5 Oil Seal oil-seal 6 · part
3.6 Winch Control 5 parts stern-trawler-winch-control 1 175 assembly
3.6.1 Bare PCB pcb-bare 2 · part
3.6.2 Microcontroller mcu 2 · part
3.6.3 LCD Panel lcd-panel 1 · part
3.6.4 Relay relay 20× 20 · part
3.6.5 SMD Passive (R/C/L) smd-passives 150× 150 · part
4 Stern Gantry 6 parts stern-trawler-gantry 1 142 assembly
4.1 Gantry Frame stern-trawler-gantry-frame 1 · part
4.2 Gallows stern-trawler-gallows 2 · part
4.3 Stern Roller stern-trawler-stern-roller 1 · part
4.4 Gantry Block stern-trawler-block-set 6 · part
4.5 Ball Bearing ball-bearing 12× 12 · part
4.6 Fastener Set fastener-set 120× 120 · part
5 Fish Factory & Hold 7 parts stern-trawler-fish-factory 1 340 assembly
5.1 Receiving Pound stern-trawler-receiving-pound 2 · part
5.2 Heading Machine 4 parts stern-trawler-heading-machine 2 57 assembly
5.2.1 Servo Motor 4 parts + deeper › servo-motor 4 24 assembly
5.2.2 Cutter Set stern-trawler-cutter-set 2 · part
5.2.3 Ball Bearing ball-bearing 8 · part
5.2.4 Sheet Metal Panel sheet-panel 8 · part
5.3 Filleting Machine 4 parts stern-trawler-filleting-machine 2 57 assembly
5.3.1 Servo Motor 4 parts + deeper › servo-motor 4 24 assembly
5.3.2 Cutter Set stern-trawler-cutter-set 2 · part
5.3.3 Ball Bearing ball-bearing 8 · part
5.3.4 Sheet Metal Panel sheet-panel 8 · part
5.4 Plate Freezer stern-trawler-plate-freezer 4 · part
5.5 Refrigeration Plant 5 parts stern-trawler-refrig-plant 1 27 assembly
5.5.1 Refrigeration Compressor stern-trawler-refrig-compressor 3 · part
5.5.2 Condenser stern-trawler-condenser 2 · part
5.5.3 Coolant Pump coolant-pump 2 · part
5.5.4 Pressure Sensor pressure-sensor 8 · part
5.5.5 O-Ring Set oring-set 12× 12 · part
5.6 Freezer Hold stern-trawler-freezer-hold 1 · part
5.7 Fishmeal Plant 4 parts stern-trawler-fishmeal-plant 1 78 assembly
5.7.1 Meal Cooker stern-trawler-meal-cooker 1 · part
5.7.2 Meal Press stern-trawler-meal-press 1 · part
5.7.3 Servo Motor 4 parts + deeper › servo-motor 3 24 assembly
5.7.4 Heating Element heating-element 4 · part
6 Propulsion Train 7 parts stern-trawler-propulsion 1 851 assembly
6.1 Main Engine 6 parts stern-trawler-main-engine 1 211 assembly
6.1.1 Cylinder Unit 6 parts + deeper › stern-trawler-engine-cylinder 6 32 assembly
6.1.2 Crankshaft stern-trawler-crankshaft 1 · part
6.1.3 Turbocharger stern-trawler-turbocharger 1 · part
6.1.4 Coolant Pump coolant-pump 3 · part
6.1.5 Ball Bearing ball-bearing 6 · part
6.1.6 Oil Seal oil-seal 8 · part
6.2 Gearbox Housing gearbox-housing 1 · part
6.3 Shaft Line 4 parts stern-trawler-shaft-line 1 6 assembly
6.3.1 Propeller Shaft stern-trawler-prop-shaft 1 · part
6.3.2 Stern Tube stern-trawler-stern-tube 1 · part
6.3.3 Ball Bearing ball-bearing 2 · part
6.3.4 Oil Seal oil-seal 2 · part
6.4 Controllable-Pitch Propeller 4 parts stern-trawler-cpp 1 12 assembly
6.4.1 CPP Hub stern-trawler-cpp-hub 1 · part
6.4.2 Propeller Blade stern-trawler-cpp-blade 4 · part
6.4.3 Pitch Servo stern-trawler-pitch-servo 1 · part
6.4.4 O-Ring Set oring-set 6 · part
6.5 Kort Nozzle stern-trawler-nozzle 1 · part
6.6 Rudder & Steering Gear 3 parts stern-trawler-rudder 1 6 assembly
6.6.1 Rudder Blade stern-trawler-rudder-blade 1 · part
6.6.2 Steering Gear stern-trawler-steering-gear 1 · part
6.6.3 O-Ring Set oring-set 4 · part
6.7 Auxiliary Genset 6 parts stern-trawler-genset 2 307 assembly
6.7.1 Stator Assembly 3 parts + deeper › stator-assembly 2 3 assembly
6.7.2 Rotor Assembly 4 parts + deeper › rotor-assembly 2 19 assembly
6.7.3 Cylinder Unit 6 parts + deeper › stern-trawler-engine-cylinder 10 32 assembly
6.7.4 Crankshaft stern-trawler-crankshaft 2 · part
6.7.5 Ball Bearing ball-bearing 8 · part
6.7.6 Fastener Set fastener-set 120× 240 · part
7 Deck Machinery 5 parts stern-trawler-deck-machinery 1 202 assembly
7.1 Anchor Windlass 4 parts stern-trawler-windlass 1 28 assembly
7.1.1 Servo Motor 4 parts + deeper › servo-motor 1 24 assembly
7.1.2 Helical Gear Pair gear-pair 1 · part
7.1.3 Winch Brake stern-trawler-winch-brake 1 · part
7.1.4 Ball Bearing ball-bearing 2 · part
7.2 Mooring Winch 3 parts stern-trawler-mooring-winch 2 26 assembly
7.2.1 Winch Drum stern-trawler-winch-drum 2 · part
7.2.2 Servo Motor 4 parts + deeper › servo-motor 2 24 assembly
7.2.3 Helical Gear Pair gear-pair 2 · part
7.3 Deck Crane stern-trawler-deck-crane 1 · part
7.4 Bower Anchor stern-trawler-anchor 1 · part
7.5 Fastener Set fastener-set 120× 120 · part
8 Deckhouse 6 parts stern-trawler-deckhouse 1 1,087 assembly
8.1 Crew Cabin 4 parts stern-trawler-crew-cabin 14× 14 21 assembly
8.1.1 Sheet Metal Panel sheet-panel 10× 140 · part
8.1.2 Seat Assembly 5 parts + deeper › seat-assembly 14 7 assembly
8.1.3 LCD Panel lcd-panel 14 · part
8.1.4 Wire Bundle wire-bundle 42 · part
8.2 Wheelhouse 6 parts stern-trawler-wheelhouse 1 205 assembly
8.2.1 LCD Panel lcd-panel 10× 10 · part
8.2.2 Microcontroller mcu 4 · part
8.2.3 Fishing Sonar stern-trawler-sonar 1 · part
8.2.4 Connector connector 120× 120 · part
8.2.5 Relay relay 30× 30 · part
8.2.6 Wire Bundle wire-bundle 40× 40 · part
8.3 Galley & Mess 3 parts stern-trawler-galley 1 94 assembly
8.3.1 Heating Element heating-element 2 · part
8.3.2 Sheet Metal Panel sheet-panel 12× 12 · part
8.3.3 Fastener Set fastener-set 80× 80 · part
8.4 HVAC Plant 4 parts stern-trawler-hvac-plant 1 216 assembly
8.4.1 Heating Element heating-element 4 · part
8.4.2 Coolant Pump coolant-pump 2 · part
8.4.3 HVAC Duct Section stern-trawler-duct-section 60× 60 · part
8.4.4 Fastener Set fastener-set 150× 150 · part
8.5 Deckhouse Window stern-trawler-deckhouse-window 28× 28 · part
8.6 Accommodation Panel stern-trawler-bulkhead-panel 250× 250 · part

Sourcing: possible vendors

Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $2k–$500M. How estimates work
VendorHQSpecialtyMOQLead time
🇰🇷HD Hyundai
hd.com ↗
Ulsan, KR Shipbuilder made to order 52–104 wks
🇮🇹Fincantieri
fincantieri.com ↗
Trieste, IT Shipbuilder made to order 52–104 wks
damen.com ↗ Gorinchem, NL Shipbuilder made to order 52–104 wks
🇺🇸Brunswick
brunswick.com ↗
Mettawa, US Marine & boats made to order 52–104 wks
🇨🇳CSSC
cssc.net.cn ↗
Shanghai, CN Shipbuilding conglomerate made to order 52–104 wks

899-word article