Motorized Roller Shutter
ProductOverview
A motorized roller shutter is a slatted curtain that winds up onto a barrel inside a box above a window or door opening and unrolls down side rails to cover it. Shutters provide security, weather protection, insulation and blackout, and are common on shopfronts, garages and residential windows. The slat curtain rolls compactly into a headbox, so the shutter clears the opening entirely when raised.
How it works
The barrier is the Shutter Curtain, dozens of roll-formed slats hooked together, fitted with end locks that keep the curtain captive in the rails, a hanger top slat, and a reinforced bottom rail that seals against the sill. The curtain winds onto the Roller Tube, an octagonal barrel carried on a driven end and an idler-end bearing.
Power comes from the Tubular Motor housed inside the barrel. A single-phase induction motor drives a multi-stage planetary gearbox; an electromagnetic spring brake holds the curtain at any height, and a gear-counter limit mechanism stops travel at preset top and bottom positions. The motor head reacts torque into the headbox end plate while a crown adapter keys the gearbox output to the tube.
The curtain edges run in the Guide Rail channels, lined with brush seals that cut noise and draughts, and the rolled-up curtain is concealed in the Headbox. Operation is wireless: the Control System uses an RF receiver board with up and down relays, fed by a wall switch and a handheld remote. For power failures, the Manual Override provides a hand crank and counterbalance spring so the shutter can be wound open by hand.
Motorized Roller Shutter parts and their functions
10 top-level parts · 254 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Shutter Curtain 4 parts | 1× | Slatted shutter curtain |
| 2 | Tubular Motor 7 parts | 1× | In-tube drive motor |
| 3 | Roller Tube 3 parts | 1× | Winding barrel |
| 4 | Guide Rail 3 parts | 2× | Side guide channels |
| 5 | Headbox 2 parts | 1× | Roller box / enclosure |
| 6 | Control System 3 parts | 1× | Motor control & receiver |
| 7 | Manual Override 3 parts | 1× | Manual emergency override |
| 8 | Fastener Set | 4× | Mounting brackets & hardware |
| 9 | Wire Bundle | 1× | Power & control wiring |
| 10 | Connector | 6× | Motor / switch connectors |
3D model
No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials for Motorized Roller Shutter
10 top-level lines · 46 rows shown · 254 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Shutter Curtain 4 parts | roller-shutter-curtain | 1× | 1 | 182 | assembly |
| 1.1 | Interlocking Slat | roller-shutter-slat | 60× | 60 | · | part |
| 1.2 | End Lock | roller-shutter-end-lock | 120× | 120 | · | part |
| 1.3 | Top Slat | roller-shutter-top-slat | 1× | 1 | · | part |
| 1.4 | Bottom Rail | roller-shutter-bottom-rail | 1× | 1 | · | part |
| 2 | Tubular Motor 7 parts | roller-shutter-tubular-motor | 1× | 1 | 33 | assembly |
| 2.1 | Motor Core 3 parts | roller-shutter-motor-core | 1× | 1 | 24 | assembly |
| 2.1.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 2.1.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 2.1.3 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 2.2 | Planetary Gearbox 2 parts | roller-shutter-planetary-gearbox | 1× | 1 | 4 | assembly |
| 2.2.1 | Helical Gear Pair | gear-pair | 3× | 3 | · | part |
| 2.2.2 | Gearbox Housing | roller-shutter-gearbox-housing | 1× | 1 | · | part |
| 2.3 | Motor Brake | roller-shutter-motor-brake | 1× | 1 | · | part |
| 2.4 | Limit Mechanism | roller-shutter-limit-mechanism | 1× | 1 | · | part |
| 2.5 | Run Capacitor | roller-shutter-run-capacitor | 1× | 1 | · | part |
| 2.6 | Motor Head | roller-shutter-motor-head | 1× | 1 | · | part |
| 2.7 | Drive Adapter | roller-shutter-drive-adapter | 1× | 1 | · | part |
| 3 | Roller Tube 3 parts | roller-shutter-roller-tube | 1× | 1 | 4 | assembly |
| 3.1 | Tube Barrel | roller-shutter-tube-barrel | 1× | 1 | · | part |
| 3.2 | Idler End | roller-shutter-idler-end | 1× | 1 | · | part |
| 3.3 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 4 | Guide Rail 3 parts | roller-shutter-guide-rail | 2× | 2 | 4 | assembly |
| 4.1 | Guide Channel | roller-shutter-guide-channel | 1× | 2 | · | part |
| 4.2 | Brush Seal | roller-shutter-brush-seal | 2× | 4 | · | part |
| 4.3 | Fastener Set | fastener-set | 1× | 2 | · | part |
| 5 | Headbox 2 parts | roller-shutter-headbox | 1× | 1 | 3 | assembly |
| 5.1 | Box Shell | roller-shutter-box-shell | 1× | 1 | · | part |
| 5.2 | End Plate | roller-shutter-endplate | 2× | 2 | · | part |
| 6 | Control System 3 parts | roller-shutter-control | 1× | 1 | 10 | assembly |
| 6.1 | Receiver Board 4 parts | roller-shutter-receiver-board | 1× | 1 | 7 | assembly |
| 6.1.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 6.1.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 6.1.3 | Relay | relay | 2× | 2 | · | part |
| 6.1.4 | Connector | connector | 3× | 3 | · | part |
| 6.2 | Wall Switch | roller-shutter-wall-switch | 1× | 1 | · | part |
| 6.3 | Handheld Remote 2 parts | roller-shutter-remote | 1× | 1 | 2 | assembly |
| 6.3.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 6.3.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 7 | Manual Override 3 parts | roller-shutter-override | 1× | 1 | 3 | assembly |
| 7.1 | Hand Crank | roller-shutter-crank | 1× | 1 | · | part |
| 7.2 | Coil Spring | coil-spring | 1× | 1 | · | part |
| 7.3 | Override Gear | roller-shutter-override-gear | 1× | 1 | · | part |
| 8 | Fastener Set | fastener-set | 4× | 4 | · | part |
| 9 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 10 | Connector | connector | 6× | 6 | · | part |
Something wrong in this list? Report a problem with this BOM.
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50–$10k. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| assaabloy.com ↗ | Stockholm, SE | Locks & access | 1,000 units | 8–12 wks |
|
🇺🇸Allegion
allegion.com ↗
|
Dublin, US | Security products (Schlage) | 1,000 units | 8–12 wks |
| dormakaba.com ↗ | Rümlang, CH | Access & door systems | 1,000 units | 8–12 wks |
| honeywell.com ↗ | Charlotte, US | Building & safety tech | 1,000 units | 8–12 wks |
| hikvision.com ↗ | Hangzhou, CN | Surveillance & security | 1,000 units | 8–12 wks |
280-word article