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Motorized Roller Shutter

Product

Overview

A motorized roller shutter is a slatted curtain that winds up onto a barrel inside a box above a window or door opening and unrolls down side rails to cover it. Shutters provide security, weather protection, insulation and blackout, and are common on shopfronts, garages and residential windows. The slat curtain rolls compactly into a headbox, so the shutter clears the opening entirely when raised.

How it works

The barrier is the Shutter Curtain, dozens of roll-formed slats hooked together, fitted with end locks that keep the curtain captive in the rails, a hanger top slat, and a reinforced bottom rail that seals against the sill. The curtain winds onto the Roller Tube, an octagonal barrel carried on a driven end and an idler-end bearing.

Power comes from the Tubular Motor housed inside the barrel. A single-phase induction motor drives a multi-stage planetary gearbox; an electromagnetic spring brake holds the curtain at any height, and a gear-counter limit mechanism stops travel at preset top and bottom positions. The motor head reacts torque into the headbox end plate while a crown adapter keys the gearbox output to the tube.

The curtain edges run in the Guide Rail channels, lined with brush seals that cut noise and draughts, and the rolled-up curtain is concealed in the Headbox. Operation is wireless: the Control System uses an RF receiver board with up and down relays, fed by a wall switch and a handheld remote. For power failures, the Manual Override provides a hand crank and counterbalance spring so the shutter can be wound open by hand.

Motorized Roller Shutter parts and their functions

10 top-level parts · 254 parts in total · full bill of materials below
Motorized Roller Shutter parts diagram: 1 shutter curtain, 2 tubular motor, 3 roller tube, 4 guide rail, 5 headbox, 6 control system, 7 manual override, 8 fastener set, 9 wire bundle, 10 connector. 254 parts in 10 top-level items.
Motorized Roller Shutter parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Shutter Curtain 4 parts 1× Slatted shutter curtain
2 Tubular Motor 7 parts 1× In-tube drive motor
3 Roller Tube 3 parts 1× Winding barrel
4 Guide Rail 3 parts 2× Side guide channels
5 Headbox 2 parts 1× Roller box / enclosure
6 Control System 3 parts 1× Motor control & receiver
7 Manual Override 3 parts 1× Manual emergency override
8 Fastener Set 4× Mounting brackets & hardware
9 Wire Bundle 1× Power & control wiring
10 Connector 6× Motor / switch connectors

3D model

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Build & assembly graph

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Bill of materials for Motorized Roller Shutter

10 top-level lines · 46 rows shown · 254 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Shutter Curtain 4 parts roller-shutter-curtain 1× 1 182 assembly
1.1 Interlocking Slat roller-shutter-slat 60× 60 · part
1.2 End Lock roller-shutter-end-lock 120× 120 · part
1.3 Top Slat roller-shutter-top-slat 1× 1 · part
1.4 Bottom Rail roller-shutter-bottom-rail 1× 1 · part
2 Tubular Motor 7 parts roller-shutter-tubular-motor 1× 1 33 assembly
2.1 Motor Core 3 parts roller-shutter-motor-core 1× 1 24 assembly
2.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
2.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
2.1.3 Ball Bearing ball-bearing 2× 2 · part
2.2 Planetary Gearbox 2 parts roller-shutter-planetary-gearbox 1× 1 4 assembly
2.2.1 Helical Gear Pair gear-pair 3× 3 · part
2.2.2 Gearbox Housing roller-shutter-gearbox-housing 1× 1 · part
2.3 Motor Brake roller-shutter-motor-brake 1× 1 · part
2.4 Limit Mechanism roller-shutter-limit-mechanism 1× 1 · part
2.5 Run Capacitor roller-shutter-run-capacitor 1× 1 · part
2.6 Motor Head roller-shutter-motor-head 1× 1 · part
2.7 Drive Adapter roller-shutter-drive-adapter 1× 1 · part
3 Roller Tube 3 parts roller-shutter-roller-tube 1× 1 4 assembly
3.1 Tube Barrel roller-shutter-tube-barrel 1× 1 · part
3.2 Idler End roller-shutter-idler-end 1× 1 · part
3.3 Ball Bearing ball-bearing 2× 2 · part
4 Guide Rail 3 parts roller-shutter-guide-rail 2× 2 4 assembly
4.1 Guide Channel roller-shutter-guide-channel 1× 2 · part
4.2 Brush Seal roller-shutter-brush-seal 2× 4 · part
4.3 Fastener Set fastener-set 1× 2 · part
5 Headbox 2 parts roller-shutter-headbox 1× 1 3 assembly
5.1 Box Shell roller-shutter-box-shell 1× 1 · part
5.2 End Plate roller-shutter-endplate 2× 2 · part
6 Control System 3 parts roller-shutter-control 1× 1 10 assembly
6.1 Receiver Board 4 parts roller-shutter-receiver-board 1× 1 7 assembly
6.1.1 Bare PCB pcb-bare 1× 1 · part
6.1.2 Microcontroller mcu 1× 1 · part
6.1.3 Relay relay 2× 2 · part
6.1.4 Connector connector 3× 3 · part
6.2 Wall Switch roller-shutter-wall-switch 1× 1 · part
6.3 Handheld Remote 2 parts roller-shutter-remote 1× 1 2 assembly
6.3.1 Bare PCB pcb-bare 1× 1 · part
6.3.2 Microcontroller mcu 1× 1 · part
7 Manual Override 3 parts roller-shutter-override 1× 1 3 assembly
7.1 Hand Crank roller-shutter-crank 1× 1 · part
7.2 Coil Spring coil-spring 1× 1 · part
7.3 Override Gear roller-shutter-override-gear 1× 1 · part
8 Fastener Set fastener-set 4× 4 · part
9 Wire Bundle wire-bundle 1× 1 · part
10 Connector connector 6× 6 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50–$10k. How estimates work
VendorHQSpecialtyMOQLead time
🇸🇪ASSA ABLOY
assaabloy.com ↗
Stockholm, SE Locks & access 1,000 units 8–12 wks
🇺🇸Allegion
allegion.com ↗
Dublin, US Security products (Schlage) 1,000 units 8–12 wks
🇨🇭dormakaba
dormakaba.com ↗
Rümlang, CH Access & door systems 1,000 units 8–12 wks
🇺🇸Honeywell
honeywell.com ↗
Charlotte, US Building & safety tech 1,000 units 8–12 wks
🇨🇳Hikvision
hikvision.com ↗
Hangzhou, CN Surveillance & security 1,000 units 8–12 wks

280-word article