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Discussion History

Body Shell

Assembly

Open body with heavy underfloor and sill reinforcement to recover the stiffness lost by removing the roof. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Body Shell parts and their functions

8 top-level parts · 29 parts in total · full bill of materials below
Body Shell parts diagram: 1 reinforced floor pan, 2 frameless door, 3 windshield, 4 cowl reinforcement bar, 5 reinforced side sill, 6 hood, 7 boot lid, 8 bumper cover. 29 parts in 8 top-level items.
Body Shell parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Reinforced Floor Pan 1× Floor with closed-section cross-members and a backbone tunnel for torsional stiffness.
2 Frameless Door 5 parts 2×
3 Windshield 1× Laminated safety-glass panel bonded into the front aperture of the body that protects the occupants and carries the wipers and sensors.
4 Cowl Reinforcement Bar 1× Cross-car beam under the windscreen base stiffening the open structure.
5 Reinforced Side Sill 2× Boxed rocker section carrying body loads with no roof rail.
6 Hood 1× Hinged steel or aluminium panel that closes the engine compartment.
7 Boot Lid 4 parts 1× Boot lid over folded roof
8 Bumper Cover 3 parts 2× Painted plastic bumper cover over a crash beam and energy-absorbing foam that forms the front or rear face of the car.

3D model

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Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

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Bill of materials for Body Shell

8 top-level lines · 22 rows shown · 29 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Reinforced Floor Pan convertible-car-reinforced-floor 1× 1 · part
2 Frameless Door 5 parts convertible-car-door 2× 2 6 assembly
2.1 Door Shell door-shell 1× 2 · part
2.2 Window Regulator 2 parts window-regulator 1× 2 2 assembly
2.2.1 Window Motor regulator-motor 1× 2 · part
2.2.2 Regulator Rail regulator-rail 1× 2 · part
2.3 Door Glass door-glass 1× 2 · part
2.4 Door Latch door-latch 1× 2 · part
2.5 Side Mirror side-mirror 1× 2 · part
3 Windshield windshield 1× 1 · part
4 Cowl Reinforcement Bar convertible-car-cowl-bar 1× 1 · part
5 Reinforced Side Sill convertible-car-side-sill 2× 2 · part
6 Hood hatchback-car-hood 1× 1 · part
7 Boot Lid 4 parts coupe-car-decklid 1× 1 5 assembly
7.1 Boot Lid Shell coupe-car-decklid-shell 1× 1 · part
7.2 Tailgate Hinge hatchback-car-tailgate-hinge 2× 2 · part
7.3 Door Latch door-latch 1× 1 · part
7.4 Rear Spoiler coupe-car-spoiler 1× 1 · part
8 Bumper Cover 3 parts hatchback-car-bumper 2× 2 3 assembly
8.1 Bumper Skin hatchback-car-bumper-skin 1× 2 · part
8.2 Crash Beam hatchback-car-crash-beam 1× 2 · part
8.3 Energy Absorber Foam hatchback-car-foam-absorber 1× 2 · part

Where the body shell is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Convertible Car

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work
VendorHQSpecialtyMOQLead time
🇮🇳Bharat Forge
bharatforge.com ↗ 		Pune, IN Forgings & metal parts 500 pcs 6–10 wks
🇨🇳CITIC Dicastal
dicastal.com ↗ 		Qinhuangdao, CN Aluminium castings & wheels 500 pcs 6–10 wks
🇮🇳Tata AutoComp
tataautocomp.com ↗ 		Pune, IN Auto components 500 pcs 6–10 wks
🇸🇬Beyonics
beyonics.com ↗ 		Singapore Precision metal & mfg 500 pcs 6–10 wks
🇮🇳Sundaram Clayton
sundaram-clayton.com ↗ 		Chennai, IN Die castings 500 pcs 6–10 wks