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SUV Product

Overview

This is a mid-size all-wheel-drive gasoline SUV built on a unibody platform — the body shell and structure are one welded steel monocoque rather than a separate body bolted to a ladder frame. That layout keeps weight down, lowers the floor, and gives the car-like ride that defines a crossover, while still allowing a raised seating position, four-wheel drive, and a 3,500 lb towing rating.

Power comes from a 2.5 L turbocharged inline-4 Gasoline Engine, a compact direct-injection petrol engine that makes 275 hp and a broad torque plateau from low rpm thanks to the turbo. Drive passes through an 8-speed automatic 8-Speed Automatic and into an AWD driveline AWD Driveline that normally drives the front wheels and engages the rear axle on demand through a clutched transfer case.

The vehicle decomposes into sixteen top-level systems: the unibody Unibody, powertrain, all-wheel driveline, front and rear suspension, brakes, steering, cooling, fuel, exhaust, electrical, interior, HVAC, lighting, and four corner wheels. Several of these reuse shared sub-assemblies that appear across many vehicles in this catalogue — wheels, seats, bearings, seals, and electric motors.

How it works

The engine breathes through the turbocharger and burns gasoline injected at high pressure straight into each cylinder; the 8-speed automatic multiplies torque off the line and keeps the engine in its efficient band at cruise. Torque then reaches the road through the AWD driveline: a power-takeoff transfer case feeds a driveshaft back to the rear differential, while CV axles deliver torque to each wheel through joints that flex as the suspension moves.

Ride and handling come from a MacPherson-strut Front Suspension and a multi-link Rear Suspension, both isolating the body from road shock through coil springs and dampers. Stopping is handled by the four-wheel disc brake system Brake System, whose ABS module pulses the calipers to prevent lockup. The driver's inputs are translated by an electrically assisted steering system Steering System, where a brushless motor adds torque to the rack so parking is light but the wheel firms up at speed.

Inside, the interior Interior carries five seats, a dashboard, and a touchscreen infotainment head unit Infotainment Head Unit combining an LCD, a touch digitizer, and a microcontroller. Climate is managed by the HVAC unit HVAC Unit, which blends air over a heater element and an A/C evaporator. The whole vehicle runs on a 12 V electrical system Electrical System fed by an alternator and battery, with a fuse box, relays, and a wiring harness tying every module together.

Build & assembly graph

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Bill of materials

16 top-level lines · 177 rows shown · 466 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Unibody 6 parts suv-body 1 37 assembly
1.1 Body Shell suv-body-shell 1 part
1.2 Door Assembly 6 parts door-assembly 4 7 assembly
1.2.1 Door Shell door-shell 4 part
1.2.2 Window Regulator 2 parts + deeper › window-regulator 4 2 assembly
1.2.3 Door Glass door-glass 4 part
1.2.4 Side Mirror side-mirror 4 part
1.2.5 Door Latch door-latch 4 part
1.2.6 Speaker speaker 4 part
1.3 Power Liftgate 3 parts suv-tailgate 1 4 assembly
1.3.1 Liftgate Panel suv-tailgate-panel 1 part
1.3.2 Liftgate Strut Motor suv-liftgate-motor 2 part
1.3.3 Door Latch door-latch 1 part
1.4 Windshield windshield 1 part
1.5 Roof Rail suv-roof-rail 2 part
1.6 Fastener Set fastener-set 1 part
2 Gasoline Engine 9 parts suv-engine 1 68 assembly
2.1 Engine Block suv-engine-block 1 part
2.2 Cylinder Head 4 parts suv-cylinder-head 1 20 assembly
2.2.1 Valve suv-valve 16× 16 part
2.2.2 Camshaft suv-camshaft 2 part
2.2.3 Head Gasket suv-head-gasket 1 part
2.2.4 Fastener Set fastener-set 1 part
2.3 Piston Assembly 3 parts suv-piston 4 5 assembly
2.3.1 Piston suv-piston-body 4 part
2.3.2 Piston Ring suv-piston-ring 12 part
2.3.3 Connecting Rod suv-connecting-rod 4 part
2.4 Crankshaft 2 parts suv-crankshaft 1 6 assembly
2.4.1 Ball Bearing ball-bearing 5 part
2.4.2 Flexplate suv-flywheel 1 part
2.5 Turbocharger 5 parts suv-turbocharger 1 7 assembly
2.5.1 Turbine Wheel suv-turbine-wheel 1 part
2.5.2 Compressor Wheel suv-compressor-wheel 1 part
2.5.3 Wastegate Actuator suv-wastegate 1 part
2.5.4 Ball Bearing ball-bearing 2 part
2.5.5 Oil Seal oil-seal 2 part
2.6 Direct Injection System 3 parts suv-fuel-injection 1 6 assembly
2.6.1 GDI Injector suv-injector 4 part
2.6.2 High-Pressure Fuel Rail suv-fuel-rail 1 part
2.6.3 High-Pressure Fuel Pump suv-hp-fuel-pump 1 part
2.7 Spark Plug spark-plug 4 part
2.8 Oil Seal oil-seal 3 part
2.9 Fastener Set fastener-set 1 part
3 8-Speed Automatic 6 parts suv-transmission 1 17 assembly
3.1 Torque Converter suv-torque-converter 1 part
3.2 Helical Gear Pair gear-pair 6 part
3.3 Valve Body suv-valve-body 1 part
3.4 Gearbox Housing gearbox-housing 1 part
3.5 Oil Seal oil-seal 4 part
3.6 Ball Bearing ball-bearing 4 part
4 AWD Driveline 5 parts suv-driveline 1 44 assembly
4.1 Transfer Case (PTU) 5 parts suv-transfer-case 1 8 assembly
4.1.1 AWD Coupling Clutch suv-tc-clutch 1 part
4.1.2 Helical Gear Pair gear-pair 1 part
4.1.3 Gearbox Housing gearbox-housing 1 part
4.1.4 Ball Bearing ball-bearing 3 part
4.1.5 Oil Seal oil-seal 2 part
4.2 Open Differential 4 parts differential 1 6 assembly
4.2.1 Differential Case diff-case 1 part
4.2.2 Side Gear side-gear 2 part
4.2.3 Pinion Gear pinion-gear 2 part
4.2.4 Cross Pin cross-pin 1 part
4.3 Open Differential 4 parts differential 1 6 assembly
4.3.1 Differential Case diff-case 1 part
4.3.2 Side Gear side-gear 2 part
4.3.3 Pinion Gear pinion-gear 2 part
4.3.4 Cross Pin cross-pin 1 part
4.4 Driveshaft 3 parts suv-driveshaft 1 4 assembly
4.4.1 Driveshaft Tube suv-shaft-tube 1 part
4.4.2 U-Joint suv-u-joint 2 part
4.4.3 Center Support Bearing suv-center-bearing 1 part
4.5 CV Axle 3 parts suv-cv-axle 4 5 assembly
4.5.1 CV Joint suv-cv-joint 8 part
4.5.2 Axle Halfshaft suv-axle-shaft 4 part
4.5.3 CV Boot suv-cv-boot 8 part
5 Front Suspension 5 parts suv-front-suspension 1 13 assembly
5.1 Strut 3 parts suv-strut 2 3 assembly
5.1.1 Damper suv-damper 2 part
5.1.2 Strut Mount suv-strut-mount 2 part
5.1.3 Oil Seal oil-seal 2 part
5.2 Coil Spring coil-spring 2 part
5.3 Control Arm suv-control-arm 2 part
5.4 Ball Joint suv-ball-joint 2 part
5.5 Anti-Roll Bar suv-sway-bar 1 part
6 Rear Suspension 4 parts suv-rear-suspension 1 13 assembly
6.1 Strut 3 parts suv-strut 2 3 assembly
6.1.1 Damper suv-damper 2 part
6.1.2 Strut Mount suv-strut-mount 2 part
6.1.3 Oil Seal oil-seal 2 part
6.2 Coil Spring coil-spring 2 part
6.3 Control Arm suv-control-arm 4 part
6.4 Anti-Roll Bar suv-sway-bar 1 part
7 Brake System 4 parts suv-brake-system 1 44 assembly
7.1 Brake Disc (rotor) brake-disc 4 part
7.2 Brake Caliper 4 parts suv-caliper 4 6 assembly
7.2.1 Caliper Body suv-caliper-body 4 part
7.2.2 Caliper Piston suv-caliper-piston 8 part
7.2.3 Brake Pad Set suv-brake-pad 4 part
7.2.4 O-Ring Set oring-set 8 part
7.3 ABS Module 5 parts suv-abs-module 1 15 assembly
7.3.1 ABS Pump suv-abs-pump 1 part
7.3.2 ABS Solenoid Valve suv-abs-valve 8 part
7.3.3 Wheel Speed Sensor suv-wheel-speed-sensor 4 part
7.3.4 Bare PCB pcb-bare 1 part
7.3.5 Microcontroller mcu 1 part
7.4 Brake Master Cylinder suv-master-cylinder 1 part
8 Steering System 4 parts suv-steering 1 28 assembly
8.1 Steering Rack suv-steering-rack 1 part
8.2 EPS Motor 3 parts suv-eps-motor 1 24 assembly
8.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
8.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
8.2.3 Ball Bearing ball-bearing 2 part
8.3 Tie Rod suv-tie-rod 2 part
8.4 Steering Column suv-steering-column 1 part
9 Cooling System 5 parts suv-cooling 1 8 assembly
9.1 Radiator radiator 1 part
9.2 Coolant Pump coolant-pump 1 part
9.3 Cooling Fan suv-cooling-fan 1 part
9.4 Thermostat suv-thermostat 1 part
9.5 Coolant Hose suv-coolant-hose 4 part
10 Fuel System 4 parts suv-fuel-system 1 4 assembly
10.1 Fuel Tank suv-fuel-tank 1 part
10.2 In-Tank Fuel Pump suv-fuel-pump 1 part
10.3 Fuel Filter suv-fuel-filter 1 part
10.4 EVAP Charcoal Canister suv-evap-canister 1 part
11 Exhaust System 4 parts suv-exhaust 1 5 assembly
11.1 Exhaust Manifold suv-exhaust-manifold 1 part
11.2 Catalytic Converter suv-catalytic-converter 1 part
11.3 Muffler suv-muffler 1 part
11.4 O2 Sensor suv-o2-sensor 2 part
12 Electrical System 7 parts suv-electrical 1 91 assembly
12.1 12 V Battery lv-battery 1 part
12.2 Alternator 4 parts suv-alternator 1 25 assembly
12.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
12.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
12.2.3 Rectifier Bridge suv-rectifier 1 part
12.2.4 Ball Bearing ball-bearing 2 part
12.3 Starter Motor suv-starter 1 part
12.4 Fuse Box fuse-box 1 part
12.5 Relay relay 10× 10 part
12.6 Wiring Harness 2 parts suv-harness 1 51 assembly
12.6.1 Wire Bundle wire-bundle 1 part
12.6.2 Connector connector 50× 50 part
12.7 Engine Control Unit 2 parts suv-ecu 1 2 assembly
12.7.1 Bare PCB pcb-bare 1 part
12.7.2 Microcontroller mcu 1 part
13 Interior 5 parts suv-interior 1 47 assembly
13.1 Seat Assembly 5 parts seat-assembly 5 7 assembly
13.1.1 Seat Frame seat-frame 5 part
13.1.2 Seat Foam seat-foam 10 part
13.1.3 Seat Cover seat-cover 5 part
13.1.4 Seat Motor seat-motor 10 part
13.1.5 Seat Heater Mat seat-heater 5 part
13.2 Dashboard suv-dashboard 1 part
13.3 Infotainment Head Unit 4 parts suv-infotainment 1 4 assembly
13.3.1 LCD Panel lcd-panel 1 part
13.3.2 Touch Digitizer touch-digitizer 1 part
13.3.3 Microcontroller mcu 1 part
13.3.4 Bare PCB pcb-bare 1 part
13.4 Steering Wheel suv-steering-wheel 1 part
13.5 Airbag Module suv-airbag 6 part
14 HVAC Unit 5 parts suv-hvac 1 5 assembly
14.1 Blower Motor suv-blower 1 part
14.2 Evaporator suv-evaporator 1 part
14.3 Heating Element heating-element 1 part
14.4 A/C Compressor suv-ac-compressor 1 part
14.5 Cabin Air Filter suv-cabin-filter 1 part
15 Lighting 3 parts suv-lighting 1 6 assembly
15.1 LED Headlight suv-headlight 2 part
15.2 LED Taillight suv-taillight 2 part
15.3 Fog Light suv-fog-light 2 part
16 Wheel Assembly 5 parts wheel-assembly 4 9 assembly
16.1 Alloy Wheel alloy-wheel 4 part
16.2 Tire tire 4 part
16.3 TPMS Sensor tpms-sensor 4 part
16.4 Lug Nut lug-nut 20 part
16.5 Valve Stem valve-stem 4 part

Sourcing — likely vendors

Companies that make this · indicative price $8k–$90k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇯🇵Toyota
global.toyota ↗
Toyota City, JP Automaker made to order 16–28 wks
volkswagen-group.com ↗ Wolfsburg, DE Automaker made to order 16–28 wks
gm.com ↗ Detroit, US Automaker made to order 16–28 wks
hyundai.com ↗ Seoul, KR Automaker made to order 16–28 wks
🇨🇳BYD
byd.com ↗
Shenzhen, CN EV & battery manufacturer made to order 16–28 wks

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