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Box Truck Product

Overview

A box truck is a medium-duty delivery vehicle built on a cab-and-chassis: a complete cab and ladder frame from a truck manufacturer, fitted with an enclosed aluminium cargo box from a separate body builder. It occupies the middle ground between a cargo van and a Class 8 tractor, with a gross weight around 26,000 lb that keeps it inside the limit most regions allow on a standard license. The defining features are the high-cube box body, which gives far more enclosed volume than its footprint suggests, and a hydraulic liftgate at the rear that lets one driver load and unload heavy freight without a dock. Local and regional freight, furniture and appliance delivery, and rental moving fleets are its typical work.

How it works

Motive power comes from the Diesel Engine, a turbocharged 6.7-litre inline-four diesel whose common-rail injection and exhaust turbo deliver high low-speed torque for stop-and-go delivery routes. That torque passes through the Transmission, a six-speed automated manual, to the Drive Axle, a single rear axle with a hypoid final drive turning the dual rear wheels for traction under load. The Front Steer Axle carries the steered wheels on a solid I-beam. The whole driveline and body bolt to the Ladder-Frame Chassis, two C-channel rails on multi-leaf springs.

Stopping a loaded truck is handled by the Air/Hydraulic Brakes, an air-over-hydraulic arrangement that uses an engine-driven compressor and reservoir tanks to actuate disc brakes at all six wheels. The driver works from the Cab, which carries two seats, a digital instrument cluster, and the steering column. Behind the cab sits the Box Body: an aluminium floor, walls, and roof closed at the back by a Roll-Up Door that rolls up into the box on curved tracks against counterbalance springs. The Hydraulic Liftgate folds down from beneath the rear sill and raises freight on hydraulic cylinders driven by an electric power unit. A side-mounted Fuel Tank feeds the engine, and the Electrical System system runs the lights, controls, and accessories from batteries kept charged by the alternator.

Build & assembly graph

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Bill of materials

12 top-level lines · 97 rows shown · 284 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Ladder-Frame Chassis 5 parts box-truck-chassis 1 17 assembly
1.1 Frame Rail (C-channel) box-truck-frame-rail 2 part
1.2 Crossmember box-truck-crossmember 6 part
1.3 Leaf Spring leaf-spring 4 part
1.4 Shock Absorber box-truck-shock-absorber 4 part
1.5 Fastener Set fastener-set 1 part
2 Diesel Engine 9 parts box-truck-diesel-engine 1 21 assembly
2.1 Engine Block & Head box-truck-engine-block 1 part
2.2 Piston & Rod box-truck-piston 4 part
2.3 Crankshaft box-truck-crankshaft 1 part
2.4 Turbocharger box-truck-turbocharger 1 part
2.5 Ball Bearing ball-bearing 2 part
2.6 Oil Seal oil-seal 4 part
2.7 Common-Rail Injection 3 parts box-truck-fuel-injection 1 6 assembly
2.7.1 Fuel Injector box-truck-injector 4 part
2.7.2 High-Pressure Fuel Pump box-truck-hp-fuel-pump 1 part
2.7.3 Common Fuel Rail box-truck-fuel-rail 1 part
2.8 Radiator radiator 1 part
2.9 Coolant Pump coolant-pump 1 part
3 Transmission 6 parts box-truck-transmission 1 17 assembly
3.1 Helical Gear Pair gear-pair 5 part
3.2 Gearbox Housing gearbox-housing 1 part
3.3 Ball Bearing ball-bearing 6 part
3.4 Oil Seal oil-seal 3 part
3.5 Dry Clutch box-truck-clutch 1 part
3.6 Shift Actuator box-truck-shift-actuator 1 part
4 Drive Axle 6 parts box-truck-drive-axle 1 18 assembly
4.1 Open Differential 4 parts differential 1 6 assembly
4.1.1 Differential Case diff-case 1 part
4.1.2 Side Gear side-gear 2 part
4.1.3 Pinion Gear pinion-gear 2 part
4.1.4 Cross Pin cross-pin 1 part
4.2 Axle Housing box-truck-axle-housing 1 part
4.3 Axle Shaft box-truck-axle-shaft 2 part
4.4 Ball Bearing ball-bearing 4 part
4.5 Oil Seal oil-seal 4 part
4.6 Gear Oil gear-oil 1 part
5 Front Steer Axle 4 parts box-truck-front-axle 1 9 assembly
5.1 Axle Beam (I-beam) box-truck-axle-beam 1 part
5.2 Steering Knuckle box-truck-steering-knuckle 2 part
5.3 Ball Bearing ball-bearing 4 part
5.4 Oil Seal oil-seal 2 part
6 Air/Hydraulic Brakes 5 parts box-truck-brake-system 1 16 assembly
6.1 Brake Disc (rotor) brake-disc 6 part
6.2 Brake Caliper box-truck-brake-caliper 6 part
6.3 Air Compressor box-truck-air-compressor 1 part
6.4 Air Reservoir Tank box-truck-air-tank 2 part
6.5 Treadle Brake Valve box-truck-brake-valve 1 part
7 Wheel Assembly 5 parts wheel-assembly 6 9 assembly
7.1 Alloy Wheel alloy-wheel 6 part
7.2 Tire tire 6 part
7.3 TPMS Sensor tpms-sensor 6 part
7.4 Lug Nut lug-nut 30 part
7.5 Valve Stem valve-stem 6 part
8 Cab 5 parts box-truck-cab 1 21 assembly
8.1 Cab Shell box-truck-cab-shell 1 part
8.2 Seat Assembly 5 parts seat-assembly 2 7 assembly
8.2.1 Seat Frame seat-frame 2 part
8.2.2 Seat Foam seat-foam 4 part
8.2.3 Seat Cover seat-cover 2 part
8.2.4 Seat Motor seat-motor 4 part
8.2.5 Seat Heater Mat seat-heater 2 part
8.3 Dashboard 3 parts box-truck-dashboard 1 3 assembly
8.3.1 LCD Panel lcd-panel 1 part
8.3.2 Microcontroller mcu 1 part
8.3.3 Switch Panel box-truck-switch-panel 1 part
8.4 Windshield box-truck-windshield 1 part
8.5 Cab Door box-truck-cab-door 2 part
9 Box Body 6 parts box-truck-box-body 1 18 assembly
9.1 Box Floor box-truck-box-floor 1 part
9.2 Wall Panel box-truck-side-wall 2 part
9.3 Box Roof box-truck-box-roof 1 part
9.4 Rear Frame box-truck-rear-frame 1 part
9.5 Roll-Up Door 3 parts box-truck-roll-up-door 1 12 assembly
9.5.1 Door Slat Panel box-truck-door-panel 8 part
9.5.2 Door Track box-truck-door-track 2 part
9.5.3 Counterbalance Spring box-truck-door-spring 2 part
9.6 Fastener Set fastener-set 1 part
10 Hydraulic Liftgate 3 parts box-truck-liftgate 1 26 assembly
10.1 Liftgate Platform box-truck-liftgate-platform 1 part
10.2 Hydraulic Cylinder box-truck-hydraulic-cylinder 2 part
10.3 Hydraulic Power Unit 3 parts box-truck-liftgate-pump 1 23 assembly
10.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
10.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
10.3.3 Hydraulic Gear Pump box-truck-hydraulic-pump 1 part
11 Fuel Tank box-truck-fuel-tank 1 part
12 Electrical System 3 parts box-truck-electrical 1 66 assembly
12.1 12 V Battery lv-battery 2 part
12.2 Alternator 4 parts box-truck-alternator 1 25 assembly
12.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
12.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
12.2.3 Rectifier & Regulator box-truck-rectifier 1 part
12.2.4 Ball Bearing ball-bearing 2 part
12.3 Wiring Harness 3 parts box-truck-harness 1 39 assembly
12.3.1 Wire Bundle wire-bundle 1 part
12.3.2 Connector connector 30× 30 part
12.3.3 Relay relay 8 part

Sourcing — likely vendors

Companies that make this · indicative price $8k–$90k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇯🇵Toyota
global.toyota ↗
Toyota City, JP Automaker made to order 16–28 wks
volkswagen-group.com ↗ Wolfsburg, DE Automaker made to order 16–28 wks
gm.com ↗ Detroit, US Automaker made to order 16–28 wks
hyundai.com ↗ Seoul, KR Automaker made to order 16–28 wks
🇨🇳BYD
byd.com ↗
Shenzhen, CN EV & battery manufacturer made to order 16–28 wks

379-word article