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Box Truck

Product

Overview

A box truck is a medium-duty delivery vehicle built on a cab-and-chassis: a complete cab and ladder frame from a truck manufacturer, fitted with an enclosed aluminium cargo box from a separate body builder. It occupies the middle ground between a cargo van and a Class 8 tractor, with a gross weight around 26,000 lb that keeps it inside the limit most regions allow on a standard license. The defining features are the high-cube box body, which gives far more enclosed volume than its footprint suggests, and a hydraulic liftgate at the rear that lets one driver load and unload heavy freight without a dock. Local and regional freight, furniture and appliance delivery, and rental moving fleets are its typical work.

How it works

Motive power comes from the Diesel Engine, a turbocharged 6.7-litre inline-four diesel whose common-rail injection and exhaust turbo deliver high low-speed torque for stop-and-go delivery routes. That torque passes through the Transmission, a six-speed automated manual, to the Drive Axle, a single rear axle with a hypoid final drive turning the dual rear wheels for traction under load. The Front Steer Axle carries the steered wheels on a solid I-beam. The whole driveline and body bolt to the Ladder-Frame Chassis, two C-channel rails on multi-leaf springs.

Stopping a loaded truck is handled by the Air/Hydraulic Brakes, an air-over-hydraulic arrangement that uses an engine-driven compressor and reservoir tanks to actuate disc brakes at all six wheels. The driver works from the Cab, which carries two seats, a digital instrument cluster, and the steering column. Behind the cab sits the Box Body: an aluminium floor, walls, and roof closed at the back by a Roll-Up Door that rolls up into the box on curved tracks against counterbalance springs. The Hydraulic Liftgate folds down from beneath the rear sill and raises freight on hydraulic cylinders driven by an electric power unit. A side-mounted Fuel Tank feeds the engine, and the Electrical System system runs the lights, controls, and accessories from batteries kept charged by the alternator.

Box Truck parts and their functions

12 top-level parts · 284 parts in total · full bill of materials below
Box Truck parts diagram: 1 ladder-frame chassis, 2 diesel engine, 3 transmission, 4 drive axle, 5 front steer axle, 6 Air/Hydraulic brakes, 7 wheel assembly, 8 cab, 9 box body, 10 hydraulic liftgate, 11 fuel tank, 12 electrical system. 284 parts in 12 top-level items.
Box Truck parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Ladder-Frame Chassis 5 parts 1× Ladder-frame cab-and-chassis
2 Diesel Engine 9 parts 1× Turbocharged inline-four diesel, ~6.7 L, driving through the transmission.
3 Transmission 6 parts 1× Automated manual
4 Drive Axle 6 parts 1× Rear, dual wheels
5 Front Steer Axle 4 parts 1× Steer axle
6 Air/Hydraulic Brakes 5 parts 1× Air/hydraulic
7 Wheel Assembly 5 parts 6× 2 front + 4 rear duals
8 Cab 5 parts 1× Steel cab housing the driver, controls, and instrument cluster.
9 Box Body 6 parts 1× Enclosed cargo box
10 Hydraulic Liftgate 3 parts 1× Tuck-under hydraulic liftgate
11 Fuel Tank 1× Side-mounted aluminium diesel tank with level sender and supply/return lines.
12 Electrical System 3 parts 1× 12 V system

3D model

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Build & assembly graph

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Bill of materials for Box Truck

12 top-level lines · 97 rows shown · 284 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Ladder-Frame Chassis 5 parts box-truck-chassis 1× 1 17 assembly
1.1 Frame Rail (C-channel) box-truck-frame-rail 2× 2 · part
1.2 Crossmember box-truck-crossmember 6× 6 · part
1.3 Leaf Spring leaf-spring 4× 4 · part
1.4 Shock Absorber box-truck-shock-absorber 4× 4 · part
1.5 Fastener Set fastener-set 1× 1 · part
2 Diesel Engine 9 parts box-truck-diesel-engine 1× 1 21 assembly
2.1 Engine Block & Head box-truck-engine-block 1× 1 · part
2.2 Piston & Rod box-truck-piston 4× 4 · part
2.3 Crankshaft box-truck-crankshaft 1× 1 · part
2.4 Turbocharger box-truck-turbocharger 1× 1 · part
2.5 Ball Bearing ball-bearing 2× 2 · part
2.6 Oil Seal oil-seal 4× 4 · part
2.7 Common-Rail Injection 3 parts box-truck-fuel-injection 1× 1 6 assembly
2.7.1 Fuel Injector box-truck-injector 4× 4 · part
2.7.2 High-Pressure Fuel Pump box-truck-hp-fuel-pump 1× 1 · part
2.7.3 Common Fuel Rail box-truck-fuel-rail 1× 1 · part
2.8 Radiator radiator 1× 1 · part
2.9 Coolant Pump coolant-pump 1× 1 · part
3 Transmission 6 parts box-truck-transmission 1× 1 17 assembly
3.1 Helical Gear Pair gear-pair 5× 5 · part
3.2 Gearbox Housing gearbox-housing 1× 1 · part
3.3 Ball Bearing ball-bearing 6× 6 · part
3.4 Oil Seal oil-seal 3× 3 · part
3.5 Dry Clutch box-truck-clutch 1× 1 · part
3.6 Shift Actuator box-truck-shift-actuator 1× 1 · part
4 Drive Axle 6 parts box-truck-drive-axle 1× 1 18 assembly
4.1 Open Differential 4 parts differential 1× 1 6 assembly
4.1.1 Differential Case diff-case 1× 1 · part
4.1.2 Side Gear side-gear 2× 2 · part
4.1.3 Pinion Gear pinion-gear 2× 2 · part
4.1.4 Cross Pin cross-pin 1× 1 · part
4.2 Axle Housing box-truck-axle-housing 1× 1 · part
4.3 Axle Shaft box-truck-axle-shaft 2× 2 · part
4.4 Ball Bearing ball-bearing 4× 4 · part
4.5 Oil Seal oil-seal 4× 4 · part
4.6 Gear Oil gear-oil 1× 1 · part
5 Front Steer Axle 4 parts box-truck-front-axle 1× 1 9 assembly
5.1 Axle Beam (I-beam) box-truck-axle-beam 1× 1 · part
5.2 Steering Knuckle box-truck-steering-knuckle 2× 2 · part
5.3 Ball Bearing ball-bearing 4× 4 · part
5.4 Oil Seal oil-seal 2× 2 · part
6 Air/Hydraulic Brakes 5 parts box-truck-brake-system 1× 1 16 assembly
6.1 Brake Disc (rotor) brake-disc 6× 6 · part
6.2 Brake Caliper box-truck-brake-caliper 6× 6 · part
6.3 Air Compressor box-truck-air-compressor 1× 1 · part
6.4 Air Reservoir Tank box-truck-air-tank 2× 2 · part
6.5 Treadle Brake Valve box-truck-brake-valve 1× 1 · part
7 Wheel Assembly 5 parts wheel-assembly 6× 6 9 assembly
7.1 Alloy Wheel alloy-wheel 1× 6 · part
7.2 Tire tire 1× 6 · part
7.3 TPMS Sensor tpms-sensor 1× 6 · part
7.4 Lug Nut lug-nut 5× 30 · part
7.5 Valve Stem valve-stem 1× 6 · part
8 Cab 5 parts box-truck-cab 1× 1 21 assembly
8.1 Cab Shell box-truck-cab-shell 1× 1 · part
8.2 Seat Assembly 5 parts seat-assembly 2× 2 7 assembly
8.2.1 Seat Frame seat-frame 1× 2 · part
8.2.2 Seat Foam seat-foam 2× 4 · part
8.2.3 Seat Cover seat-cover 1× 2 · part
8.2.4 Seat Motor seat-motor 2× 4 · part
8.2.5 Seat Heater Mat seat-heater 1× 2 · part
8.3 Dashboard 3 parts box-truck-dashboard 1× 1 3 assembly
8.3.1 LCD Panel lcd-panel 1× 1 · part
8.3.2 Microcontroller mcu 1× 1 · part
8.3.3 Switch Panel box-truck-switch-panel 1× 1 · part
8.4 Windshield box-truck-windshield 1× 1 · part
8.5 Cab Door box-truck-cab-door 2× 2 · part
9 Box Body 6 parts box-truck-box-body 1× 1 18 assembly
9.1 Box Floor box-truck-box-floor 1× 1 · part
9.2 Wall Panel box-truck-side-wall 2× 2 · part
9.3 Box Roof box-truck-box-roof 1× 1 · part
9.4 Rear Frame box-truck-rear-frame 1× 1 · part
9.5 Roll-Up Door 3 parts box-truck-roll-up-door 1× 1 12 assembly
9.5.1 Door Slat Panel box-truck-door-panel 8× 8 · part
9.5.2 Door Track box-truck-door-track 2× 2 · part
9.5.3 Counterbalance Spring box-truck-door-spring 2× 2 · part
9.6 Fastener Set fastener-set 1× 1 · part
10 Hydraulic Liftgate 3 parts box-truck-liftgate 1× 1 26 assembly
10.1 Liftgate Platform box-truck-liftgate-platform 1× 1 · part
10.2 Hydraulic Cylinder box-truck-hydraulic-cylinder 2× 2 · part
10.3 Hydraulic Power Unit 3 parts box-truck-liftgate-pump 1× 1 23 assembly
10.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
10.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
10.3.3 Hydraulic Gear Pump box-truck-hydraulic-pump 1× 1 · part
11 Fuel Tank box-truck-fuel-tank 1× 1 · part
12 Electrical System 3 parts box-truck-electrical 1× 1 66 assembly
12.1 12 V Battery lv-battery 2× 2 · part
12.2 Alternator 4 parts box-truck-alternator 1× 1 25 assembly
12.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
12.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
12.2.3 Rectifier & Regulator box-truck-rectifier 1× 1 · part
12.2.4 Ball Bearing ball-bearing 2× 2 · part
12.3 Wiring Harness 3 parts box-truck-harness 1× 1 39 assembly
12.3.1 Wire Bundle wire-bundle 1× 1 · part
12.3.2 Connector connector 30× 30 · part
12.3.3 Relay relay 8× 8 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $8k–$90k. How estimates work
VendorHQSpecialtyMOQLead time
🇯🇵Toyota
global.toyota ↗
Toyota City, JP Automaker made to order 16–28 wks
volkswagen-group.com ↗ Wolfsburg, DE Automaker made to order 16–28 wks
gm.com ↗ Detroit, US Automaker made to order 16–28 wks
hyundai.com ↗ Seoul, KR Automaker made to order 16–28 wks
🇨🇳BYD
byd.com ↗
Shenzhen, CN EV & battery manufacturer made to order 16–28 wks

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