Box Truck Product
Overview
A box truck is a medium-duty delivery vehicle built on a cab-and-chassis: a complete cab and ladder frame from a truck manufacturer, fitted with an enclosed aluminium cargo box from a separate body builder. It occupies the middle ground between a cargo van and a Class 8 tractor, with a gross weight around 26,000 lb that keeps it inside the limit most regions allow on a standard license. The defining features are the high-cube box body, which gives far more enclosed volume than its footprint suggests, and a hydraulic liftgate at the rear that lets one driver load and unload heavy freight without a dock. Local and regional freight, furniture and appliance delivery, and rental moving fleets are its typical work.
How it works
Motive power comes from the Diesel Engine, a turbocharged 6.7-litre inline-four diesel whose common-rail injection and exhaust turbo deliver high low-speed torque for stop-and-go delivery routes. That torque passes through the Transmission, a six-speed automated manual, to the Drive Axle, a single rear axle with a hypoid final drive turning the dual rear wheels for traction under load. The Front Steer Axle carries the steered wheels on a solid I-beam. The whole driveline and body bolt to the Ladder-Frame Chassis, two C-channel rails on multi-leaf springs.
Stopping a loaded truck is handled by the Air/Hydraulic Brakes, an air-over-hydraulic arrangement that uses an engine-driven compressor and reservoir tanks to actuate disc brakes at all six wheels. The driver works from the Cab, which carries two seats, a digital instrument cluster, and the steering column. Behind the cab sits the Box Body: an aluminium floor, walls, and roof closed at the back by a Roll-Up Door that rolls up into the box on curved tracks against counterbalance springs. The Hydraulic Liftgate folds down from beneath the rear sill and raises freight on hydraulic cylinders driven by an electric power unit. A side-mounted Fuel Tank feeds the engine, and the Electrical System system runs the lights, controls, and accessories from batteries kept charged by the alternator.
Build & assembly graph
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Bill of materials
12 top-level lines · 97 rows shown · 284 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Ladder-Frame Chassis 5 parts | box-truck-chassis | 1× | 1 | 17 | assembly |
| 1.1 | Frame Rail (C-channel) | box-truck-frame-rail | 2× | 2 | — | part |
| 1.2 | Crossmember | box-truck-crossmember | 6× | 6 | — | part |
| 1.3 | Leaf Spring | leaf-spring | 4× | 4 | — | part |
| 1.4 | Shock Absorber | box-truck-shock-absorber | 4× | 4 | — | part |
| 1.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Diesel Engine 9 parts | box-truck-diesel-engine | 1× | 1 | 21 | assembly |
| 2.1 | Engine Block & Head | box-truck-engine-block | 1× | 1 | — | part |
| 2.2 | Piston & Rod | box-truck-piston | 4× | 4 | — | part |
| 2.3 | Crankshaft | box-truck-crankshaft | 1× | 1 | — | part |
| 2.4 | Turbocharger | box-truck-turbocharger | 1× | 1 | — | part |
| 2.5 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 2.6 | Oil Seal | oil-seal | 4× | 4 | — | part |
| 2.7 | Common-Rail Injection 3 parts | box-truck-fuel-injection | 1× | 1 | 6 | assembly |
| 2.7.1 | Fuel Injector | box-truck-injector | 4× | 4 | — | part |
| 2.7.2 | High-Pressure Fuel Pump | box-truck-hp-fuel-pump | 1× | 1 | — | part |
| 2.7.3 | Common Fuel Rail | box-truck-fuel-rail | 1× | 1 | — | part |
| 2.8 | Radiator | radiator | 1× | 1 | — | part |
| 2.9 | Coolant Pump | coolant-pump | 1× | 1 | — | part |
| 3 | Transmission 6 parts | box-truck-transmission | 1× | 1 | 17 | assembly |
| 3.1 | Helical Gear Pair | gear-pair | 5× | 5 | — | part |
| 3.2 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 3.3 | Ball Bearing | ball-bearing | 6× | 6 | — | part |
| 3.4 | Oil Seal | oil-seal | 3× | 3 | — | part |
| 3.5 | Dry Clutch | box-truck-clutch | 1× | 1 | — | part |
| 3.6 | Shift Actuator | box-truck-shift-actuator | 1× | 1 | — | part |
| 4 | Drive Axle 6 parts | box-truck-drive-axle | 1× | 1 | 18 | assembly |
| 4.1 | Open Differential 4 parts | differential | 1× | 1 | 6 | assembly |
| 4.1.1 | Differential Case | diff-case | 1× | 1 | — | part |
| 4.1.2 | Side Gear | side-gear | 2× | 2 | — | part |
| 4.1.3 | Pinion Gear | pinion-gear | 2× | 2 | — | part |
| 4.1.4 | Cross Pin | cross-pin | 1× | 1 | — | part |
| 4.2 | Axle Housing | box-truck-axle-housing | 1× | 1 | — | part |
| 4.3 | Axle Shaft | box-truck-axle-shaft | 2× | 2 | — | part |
| 4.4 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 4.5 | Oil Seal | oil-seal | 4× | 4 | — | part |
| 4.6 | Gear Oil | gear-oil | 1× | 1 | — | part |
| 5 | Front Steer Axle 4 parts | box-truck-front-axle | 1× | 1 | 9 | assembly |
| 5.1 | Axle Beam (I-beam) | box-truck-axle-beam | 1× | 1 | — | part |
| 5.2 | Steering Knuckle | box-truck-steering-knuckle | 2× | 2 | — | part |
| 5.3 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 5.4 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 6 | Air/Hydraulic Brakes 5 parts | box-truck-brake-system | 1× | 1 | 16 | assembly |
| 6.1 | Brake Disc (rotor) | brake-disc | 6× | 6 | — | part |
| 6.2 | Brake Caliper | box-truck-brake-caliper | 6× | 6 | — | part |
| 6.3 | Air Compressor | box-truck-air-compressor | 1× | 1 | — | part |
| 6.4 | Air Reservoir Tank | box-truck-air-tank | 2× | 2 | — | part |
| 6.5 | Treadle Brake Valve | box-truck-brake-valve | 1× | 1 | — | part |
| 7 | Wheel Assembly 5 parts | wheel-assembly | 6× | 6 | 9 | assembly |
| 7.1 | Alloy Wheel | alloy-wheel | 1× | 6 | — | part |
| 7.2 | Tire | tire | 1× | 6 | — | part |
| 7.3 | TPMS Sensor | tpms-sensor | 1× | 6 | — | part |
| 7.4 | Lug Nut | lug-nut | 5× | 30 | — | part |
| 7.5 | Valve Stem | valve-stem | 1× | 6 | — | part |
| 8 | Cab 5 parts | box-truck-cab | 1× | 1 | 21 | assembly |
| 8.1 | Cab Shell | box-truck-cab-shell | 1× | 1 | — | part |
| 8.2 | Seat Assembly 5 parts | seat-assembly | 2× | 2 | 7 | assembly |
| 8.2.1 | Seat Frame | seat-frame | 1× | 2 | — | part |
| 8.2.2 | Seat Foam | seat-foam | 2× | 4 | — | part |
| 8.2.3 | Seat Cover | seat-cover | 1× | 2 | — | part |
| 8.2.4 | Seat Motor | seat-motor | 2× | 4 | — | part |
| 8.2.5 | Seat Heater Mat | seat-heater | 1× | 2 | — | part |
| 8.3 | Dashboard 3 parts | box-truck-dashboard | 1× | 1 | 3 | assembly |
| 8.3.1 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 8.3.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 8.3.3 | Switch Panel | box-truck-switch-panel | 1× | 1 | — | part |
| 8.4 | Windshield | box-truck-windshield | 1× | 1 | — | part |
| 8.5 | Cab Door | box-truck-cab-door | 2× | 2 | — | part |
| 9 | Box Body 6 parts | box-truck-box-body | 1× | 1 | 18 | assembly |
| 9.1 | Box Floor | box-truck-box-floor | 1× | 1 | — | part |
| 9.2 | Wall Panel | box-truck-side-wall | 2× | 2 | — | part |
| 9.3 | Box Roof | box-truck-box-roof | 1× | 1 | — | part |
| 9.4 | Rear Frame | box-truck-rear-frame | 1× | 1 | — | part |
| 9.5 | Roll-Up Door 3 parts | box-truck-roll-up-door | 1× | 1 | 12 | assembly |
| 9.5.1 | Door Slat Panel | box-truck-door-panel | 8× | 8 | — | part |
| 9.5.2 | Door Track | box-truck-door-track | 2× | 2 | — | part |
| 9.5.3 | Counterbalance Spring | box-truck-door-spring | 2× | 2 | — | part |
| 9.6 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 10 | Hydraulic Liftgate 3 parts | box-truck-liftgate | 1× | 1 | 26 | assembly |
| 10.1 | Liftgate Platform | box-truck-liftgate-platform | 1× | 1 | — | part |
| 10.2 | Hydraulic Cylinder | box-truck-hydraulic-cylinder | 2× | 2 | — | part |
| 10.3 | Hydraulic Power Unit 3 parts | box-truck-liftgate-pump | 1× | 1 | 23 | assembly |
| 10.3.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 10.3.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 10.3.3 | Hydraulic Gear Pump | box-truck-hydraulic-pump | 1× | 1 | — | part |
| 11 | Fuel Tank | box-truck-fuel-tank | 1× | 1 | — | part |
| 12 | Electrical System 3 parts | box-truck-electrical | 1× | 1 | 66 | assembly |
| 12.1 | 12 V Battery | lv-battery | 2× | 2 | — | part |
| 12.2 | Alternator 4 parts | box-truck-alternator | 1× | 1 | 25 | assembly |
| 12.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 12.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 12.2.3 | Rectifier & Regulator | box-truck-rectifier | 1× | 1 | — | part |
| 12.2.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 12.3 | Wiring Harness 3 parts | box-truck-harness | 1× | 1 | 39 | assembly |
| 12.3.1 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 12.3.2 | Connector | connector | 30× | 30 | — | part |
| 12.3.3 | Relay | relay | 8× | 8 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $8k–$90k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇯🇵Toyota global.toyota ↗ | Toyota City, JP | Automaker | made to order | 16–28 wks |
| volkswagen-group.com ↗ | Wolfsburg, DE | Automaker | made to order | 16–28 wks |
| gm.com ↗ | Detroit, US | Automaker | made to order | 16–28 wks |
| hyundai.com ↗ | Seoul, KR | Automaker | made to order | 16–28 wks |
| 🇨🇳BYD byd.com ↗ | Shenzhen, CN | EV & battery manufacturer | made to order | 16–28 wks |
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