Car Carrier Trailer Product
Overview
A car carrier is a tractor-and-trailer rig built to move finished vehicles from factories and ports to dealers. Its defining feature is a pair of decks, upper and lower, made of skid plates and runways that cars are driven onto and chained down. The decks are not fixed: hydraulic cylinders raise, lower, and tilt their segments so the operator can pack vehicles of different heights nose-to-tail and bumper-over-bumper, squeezing the maximum number onto a single trailer. A gooseneck carries the upper deck forward over the tractor cab to use that space too. Loading and unloading is done by driving each car up fold-out ramps, then ratcheting it down by the wheels.
How it works
The rig is a powered tractor and a passive trailer. The Truck Tractor supplies the driveline: a Diesel Engine feeding a Transmission whose power take-off also drives the deck hydraulics, and a Drive Axle turning the rear wheels. The trailer couples to the tractor's fifth wheel through the kingpin on the Trailer Frame, whose gooseneck reaches over the cab.
The load rides on two decks. The Upper Deck and Lower Deck are runways of skid plates in hinged segments, and the Hydraulic Deck Lift uses hydraulic cylinders and a valve block to raise and tilt those segments for clearance and tight packing. Cars reach the decks over the Loading Ramps, which fold out at the rear and bridge the gaps between segments. Once positioned, each vehicle is held by the Tie-Down System, ratchet winches tensioning chains or wheel straps so nothing shifts in transit. The loaded decks ride on the Trailer Running Gear, a leaf-sprung tandem group, and the whole rig stops on Air Brakes, air disc brakes across tractor and trailer.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
10 top-level lines · 90 rows shown · 462 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Truck Tractor 7 parts | car-carrier-tractor | 1× | 1 | 159 | assembly |
| 1.1 | Tractor Chassis 5 parts | car-carrier-tractor-chassis | 1× | 1 | 14 | assembly |
| 1.1.1 | Frame Rail (C-channel) | car-carrier-frame-rail | 2× | 2 | — | part |
| 1.1.2 | Crossmember | car-carrier-crossmember | 6× | 6 | — | part |
| 1.1.3 | Leaf Spring | leaf-spring | 4× | 4 | — | part |
| 1.1.4 | Diesel Fuel Tank | car-carrier-fuel-tank | 1× | 1 | — | part |
| 1.1.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 1.2 | Diesel Engine 9 parts | car-carrier-diesel-engine | 1× | 1 | 25 | assembly |
| 1.2.1 | Engine Block & Head | car-carrier-engine-block | 1× | 1 | — | part |
| 1.2.2 | Piston & Rod | car-carrier-piston | 6× | 6 | — | part |
| 1.2.3 | Crankshaft | car-carrier-crankshaft | 1× | 1 | — | part |
| 1.2.4 | Turbocharger | car-carrier-turbocharger | 1× | 1 | — | part |
| 1.2.5 | Common-Rail Injection 3 parts + deeper › | car-carrier-fuel-injection | 1× | 1 | 8 | assembly |
| 1.2.6 | Radiator | radiator | 1× | 1 | — | part |
| 1.2.7 | Coolant Pump | coolant-pump | 1× | 1 | — | part |
| 1.2.8 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 1.2.9 | Oil Seal | oil-seal | 4× | 4 | — | part |
| 1.3 | Transmission 6 parts | car-carrier-transmission | 1× | 1 | 18 | assembly |
| 1.3.1 | Helical Gear Pair | gear-pair | 6× | 6 | — | part |
| 1.3.2 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 1.3.3 | Ball Bearing | ball-bearing | 6× | 6 | — | part |
| 1.3.4 | Oil Seal | oil-seal | 3× | 3 | — | part |
| 1.3.5 | Power Take-Off | car-carrier-pto | 1× | 1 | — | part |
| 1.3.6 | Gear Oil | gear-oil | 1× | 1 | — | part |
| 1.4 | Drive Axle 6 parts | car-carrier-drive-axle | 1× | 1 | 18 | assembly |
| 1.4.1 | Open Differential 4 parts + deeper › | differential | 1× | 1 | 6 | assembly |
| 1.4.2 | Axle Housing | car-carrier-axle-housing | 1× | 1 | — | part |
| 1.4.3 | Axle Shaft | car-carrier-axle-shaft | 2× | 2 | — | part |
| 1.4.4 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 1.4.5 | Oil Seal | oil-seal | 4× | 4 | — | part |
| 1.4.6 | Gear Oil | gear-oil | 1× | 1 | — | part |
| 1.5 | Fifth Wheel | car-carrier-fifth-wheel | 1× | 1 | — | part |
| 1.6 | Cab 4 parts | car-carrier-cab | 1× | 1 | 18 | assembly |
| 1.6.1 | Cab Shell | car-carrier-cab-shell | 1× | 1 | — | part |
| 1.6.2 | Seat Assembly 5 parts + deeper › | seat-assembly | 2× | 2 | 7 | assembly |
| 1.6.3 | Dashboard 2 parts + deeper › | car-carrier-dash | 1× | 1 | 2 | assembly |
| 1.6.4 | Windshield | car-carrier-windshield | 1× | 1 | — | part |
| 1.7 | Electrical System 3 parts | car-carrier-electrical | 1× | 1 | 65 | assembly |
| 1.7.1 | 12 V Battery | lv-battery | 2× | 2 | — | part |
| 1.7.2 | Alternator 3 parts + deeper › | car-carrier-alternator | 1× | 1 | 24 | assembly |
| 1.7.3 | Wiring Harness 3 parts + deeper › | car-carrier-harness | 1× | 1 | 39 | assembly |
| 2 | Trailer Frame 5 parts | car-carrier-trailer-frame | 1× | 1 | 6 | assembly |
| 2.1 | Kingpin | car-carrier-kingpin | 1× | 1 | — | part |
| 2.2 | Main Beam | car-carrier-main-beam | 2× | 2 | — | part |
| 2.3 | Gooseneck | car-carrier-gooseneck | 1× | 1 | — | part |
| 2.4 | Landing Gear | car-carrier-landing-gear | 1× | 1 | — | part |
| 2.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 3 | Upper Deck 4 parts | car-carrier-upper-deck | 1× | 1 | 15 | assembly |
| 3.1 | Skid Plate | car-carrier-skid-plate | 6× | 6 | — | part |
| 3.2 | Deck Segment | car-carrier-deck-segment | 4× | 4 | — | part |
| 3.3 | Deck Rail | car-carrier-deck-rail | 4× | 4 | — | part |
| 3.4 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 4 | Lower Deck 4 parts | car-carrier-lower-deck | 1× | 1 | 15 | assembly |
| 4.1 | Skid Plate | car-carrier-skid-plate | 6× | 6 | — | part |
| 4.2 | Runway | car-carrier-runway | 4× | 4 | — | part |
| 4.3 | Deck Rail | car-carrier-deck-rail | 4× | 4 | — | part |
| 4.4 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 5 | Loading Ramps 3 parts | car-carrier-ramps | 1× | 1 | 8 | assembly |
| 5.1 | Rear Ramp | car-carrier-rear-ramp | 2× | 2 | — | part |
| 5.2 | Bridge Plate | car-carrier-bridge-plate | 2× | 2 | — | part |
| 5.3 | Ramp Hinge | car-carrier-ramp-hinge | 4× | 4 | — | part |
| 6 | Hydraulic Deck Lift 5 parts | car-carrier-deck-lift | 1× | 1 | 39 | assembly |
| 6.1 | Lift Cylinder | car-carrier-lift-cylinder | 6× | 6 | — | part |
| 6.2 | Hydraulic Power Unit 3 parts | car-carrier-power-unit | 1× | 1 | 23 | assembly |
| 6.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 6.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 6.2.3 | Hydraulic Pump | car-carrier-hydraulic-pump | 1× | 1 | — | part |
| 6.3 | Valve Block | car-carrier-valve-block | 1× | 1 | — | part |
| 6.4 | Relay | relay | 8× | 8 | — | part |
| 6.5 | O-Ring Set | oring-set | 1× | 1 | — | part |
| 7 | Tie-Down System 3 parts | car-carrier-tiedowns | 1× | 1 | 40 | assembly |
| 7.1 | Tie-Down Winch | car-carrier-winch | 8× | 8 | — | part |
| 7.2 | Tie-Down Chain | car-carrier-tiedown-chain | 16× | 16 | — | part |
| 7.3 | Wheel Strap | car-carrier-wheel-strap | 16× | 16 | — | part |
| 8 | Trailer Running Gear 4 parts | car-carrier-trailer-axles | 1× | 1 | 22 | assembly |
| 8.1 | Trailer Axle | car-carrier-trailer-axle | 2× | 2 | — | part |
| 8.2 | Leaf Spring | leaf-spring | 4× | 4 | — | part |
| 8.3 | Ball Bearing | ball-bearing | 8× | 8 | — | part |
| 8.4 | Oil Seal | oil-seal | 8× | 8 | — | part |
| 9 | Air Brakes 4 parts | car-carrier-brakes | 1× | 1 | 32 | assembly |
| 9.1 | Brake Disc (rotor) | brake-disc | 14× | 14 | — | part |
| 9.2 | Brake Chamber | car-carrier-brake-chamber | 14× | 14 | — | part |
| 9.3 | Air Compressor | car-carrier-air-compressor | 1× | 1 | — | part |
| 9.4 | Air Reservoir Tank | car-carrier-air-tank | 3× | 3 | — | part |
| 10 | Wheel Assembly 5 parts | wheel-assembly | 14× | 14 | 9 | assembly |
| 10.1 | Alloy Wheel | alloy-wheel | 1× | 14 | — | part |
| 10.2 | Tire | tire | 1× | 14 | — | part |
| 10.3 | TPMS Sensor | tpms-sensor | 1× | 14 | — | part |
| 10.4 | Lug Nut | lug-nut | 5× | 70 | — | part |
| 10.5 | Valve Stem | valve-stem | 1× | 14 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $8k–$90k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇯🇵Toyota global.toyota ↗ | Toyota City, JP | Automaker | made to order | 16–28 wks |
| volkswagen-group.com ↗ | Wolfsburg, DE | Automaker | made to order | 16–28 wks |
| gm.com ↗ | Detroit, US | Automaker | made to order | 16–28 wks |
| hyundai.com ↗ | Seoul, KR | Automaker | made to order | 16–28 wks |
| 🇨🇳BYD byd.com ↗ | Shenzhen, CN | EV & battery manufacturer | made to order | 16–28 wks |
315-word article