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Car Carrier Trailer Product

Overview

A car carrier is a tractor-and-trailer rig built to move finished vehicles from factories and ports to dealers. Its defining feature is a pair of decks, upper and lower, made of skid plates and runways that cars are driven onto and chained down. The decks are not fixed: hydraulic cylinders raise, lower, and tilt their segments so the operator can pack vehicles of different heights nose-to-tail and bumper-over-bumper, squeezing the maximum number onto a single trailer. A gooseneck carries the upper deck forward over the tractor cab to use that space too. Loading and unloading is done by driving each car up fold-out ramps, then ratcheting it down by the wheels.

How it works

The rig is a powered tractor and a passive trailer. The Truck Tractor supplies the driveline: a Diesel Engine feeding a Transmission whose power take-off also drives the deck hydraulics, and a Drive Axle turning the rear wheels. The trailer couples to the tractor's fifth wheel through the kingpin on the Trailer Frame, whose gooseneck reaches over the cab.

The load rides on two decks. The Upper Deck and Lower Deck are runways of skid plates in hinged segments, and the Hydraulic Deck Lift uses hydraulic cylinders and a valve block to raise and tilt those segments for clearance and tight packing. Cars reach the decks over the Loading Ramps, which fold out at the rear and bridge the gaps between segments. Once positioned, each vehicle is held by the Tie-Down System, ratchet winches tensioning chains or wheel straps so nothing shifts in transit. The loaded decks ride on the Trailer Running Gear, a leaf-sprung tandem group, and the whole rig stops on Air Brakes, air disc brakes across tractor and trailer.

Build & assembly graph

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Bill of materials

10 top-level lines · 90 rows shown · 462 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Truck Tractor 7 parts car-carrier-tractor 1 159 assembly
1.1 Tractor Chassis 5 parts car-carrier-tractor-chassis 1 14 assembly
1.1.1 Frame Rail (C-channel) car-carrier-frame-rail 2 part
1.1.2 Crossmember car-carrier-crossmember 6 part
1.1.3 Leaf Spring leaf-spring 4 part
1.1.4 Diesel Fuel Tank car-carrier-fuel-tank 1 part
1.1.5 Fastener Set fastener-set 1 part
1.2 Diesel Engine 9 parts car-carrier-diesel-engine 1 25 assembly
1.2.1 Engine Block & Head car-carrier-engine-block 1 part
1.2.2 Piston & Rod car-carrier-piston 6 part
1.2.3 Crankshaft car-carrier-crankshaft 1 part
1.2.4 Turbocharger car-carrier-turbocharger 1 part
1.2.5 Common-Rail Injection 3 parts + deeper › car-carrier-fuel-injection 1 8 assembly
1.2.6 Radiator radiator 1 part
1.2.7 Coolant Pump coolant-pump 1 part
1.2.8 Ball Bearing ball-bearing 2 part
1.2.9 Oil Seal oil-seal 4 part
1.3 Transmission 6 parts car-carrier-transmission 1 18 assembly
1.3.1 Helical Gear Pair gear-pair 6 part
1.3.2 Gearbox Housing gearbox-housing 1 part
1.3.3 Ball Bearing ball-bearing 6 part
1.3.4 Oil Seal oil-seal 3 part
1.3.5 Power Take-Off car-carrier-pto 1 part
1.3.6 Gear Oil gear-oil 1 part
1.4 Drive Axle 6 parts car-carrier-drive-axle 1 18 assembly
1.4.1 Open Differential 4 parts + deeper › differential 1 6 assembly
1.4.2 Axle Housing car-carrier-axle-housing 1 part
1.4.3 Axle Shaft car-carrier-axle-shaft 2 part
1.4.4 Ball Bearing ball-bearing 4 part
1.4.5 Oil Seal oil-seal 4 part
1.4.6 Gear Oil gear-oil 1 part
1.5 Fifth Wheel car-carrier-fifth-wheel 1 part
1.6 Cab 4 parts car-carrier-cab 1 18 assembly
1.6.1 Cab Shell car-carrier-cab-shell 1 part
1.6.2 Seat Assembly 5 parts + deeper › seat-assembly 2 7 assembly
1.6.3 Dashboard 2 parts + deeper › car-carrier-dash 1 2 assembly
1.6.4 Windshield car-carrier-windshield 1 part
1.7 Electrical System 3 parts car-carrier-electrical 1 65 assembly
1.7.1 12 V Battery lv-battery 2 part
1.7.2 Alternator 3 parts + deeper › car-carrier-alternator 1 24 assembly
1.7.3 Wiring Harness 3 parts + deeper › car-carrier-harness 1 39 assembly
2 Trailer Frame 5 parts car-carrier-trailer-frame 1 6 assembly
2.1 Kingpin car-carrier-kingpin 1 part
2.2 Main Beam car-carrier-main-beam 2 part
2.3 Gooseneck car-carrier-gooseneck 1 part
2.4 Landing Gear car-carrier-landing-gear 1 part
2.5 Fastener Set fastener-set 1 part
3 Upper Deck 4 parts car-carrier-upper-deck 1 15 assembly
3.1 Skid Plate car-carrier-skid-plate 6 part
3.2 Deck Segment car-carrier-deck-segment 4 part
3.3 Deck Rail car-carrier-deck-rail 4 part
3.4 Fastener Set fastener-set 1 part
4 Lower Deck 4 parts car-carrier-lower-deck 1 15 assembly
4.1 Skid Plate car-carrier-skid-plate 6 part
4.2 Runway car-carrier-runway 4 part
4.3 Deck Rail car-carrier-deck-rail 4 part
4.4 Fastener Set fastener-set 1 part
5 Loading Ramps 3 parts car-carrier-ramps 1 8 assembly
5.1 Rear Ramp car-carrier-rear-ramp 2 part
5.2 Bridge Plate car-carrier-bridge-plate 2 part
5.3 Ramp Hinge car-carrier-ramp-hinge 4 part
6 Hydraulic Deck Lift 5 parts car-carrier-deck-lift 1 39 assembly
6.1 Lift Cylinder car-carrier-lift-cylinder 6 part
6.2 Hydraulic Power Unit 3 parts car-carrier-power-unit 1 23 assembly
6.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
6.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
6.2.3 Hydraulic Pump car-carrier-hydraulic-pump 1 part
6.3 Valve Block car-carrier-valve-block 1 part
6.4 Relay relay 8 part
6.5 O-Ring Set oring-set 1 part
7 Tie-Down System 3 parts car-carrier-tiedowns 1 40 assembly
7.1 Tie-Down Winch car-carrier-winch 8 part
7.2 Tie-Down Chain car-carrier-tiedown-chain 16× 16 part
7.3 Wheel Strap car-carrier-wheel-strap 16× 16 part
8 Trailer Running Gear 4 parts car-carrier-trailer-axles 1 22 assembly
8.1 Trailer Axle car-carrier-trailer-axle 2 part
8.2 Leaf Spring leaf-spring 4 part
8.3 Ball Bearing ball-bearing 8 part
8.4 Oil Seal oil-seal 8 part
9 Air Brakes 4 parts car-carrier-brakes 1 32 assembly
9.1 Brake Disc (rotor) brake-disc 14× 14 part
9.2 Brake Chamber car-carrier-brake-chamber 14× 14 part
9.3 Air Compressor car-carrier-air-compressor 1 part
9.4 Air Reservoir Tank car-carrier-air-tank 3 part
10 Wheel Assembly 5 parts wheel-assembly 14× 14 9 assembly
10.1 Alloy Wheel alloy-wheel 14 part
10.2 Tire tire 14 part
10.3 TPMS Sensor tpms-sensor 14 part
10.4 Lug Nut lug-nut 70 part
10.5 Valve Stem valve-stem 14 part

Sourcing — likely vendors

Companies that make this · indicative price $8k–$90k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇯🇵Toyota
global.toyota ↗
Toyota City, JP Automaker made to order 16–28 wks
volkswagen-group.com ↗ Wolfsburg, DE Automaker made to order 16–28 wks
gm.com ↗ Detroit, US Automaker made to order 16–28 wks
hyundai.com ↗ Seoul, KR Automaker made to order 16–28 wks
🇨🇳BYD
byd.com ↗
Shenzhen, CN EV & battery manufacturer made to order 16–28 wks

315-word article