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Cargo Van Product

Overview

A cargo van is a light commercial vehicle built around a steel unibody rather than a separate chassis: the floor pan, sides, and roof are welded into one load-bearing shell that doubles as both the structure and the cargo enclosure. That construction keeps the load floor low and the kerb weight down, which is why cargo vans dominate parcel delivery, trades, and mobile-service fleets. Ahead of the bulkhead sits a two-seat cab; behind it is an open, fully enclosed bay reached through twin rear barn doors and a kerb-side sliding door. Buyers choose between a gasoline engine for lower purchase cost and a turbo-diesel for fuel economy and torque on heavily loaded routes.

How it works

Power comes from the front-mounted Engine, a four- or six-cylinder unit fed by common-rail diesel or port gasoline injection and kept cool by a front radiator and coolant pump. Its torque runs through the Transmission, a multi-speed automatic with a torque converter, then down the Driveshaft to the Drive Axle, whose hypoid final drive splits drive to the rear wheels for traction when the bay is full. The Suspension uses MacPherson struts up front and leaf springs at the rear, the leaf packs handling the variable payload without sagging.

The driver works from the Cab, which carries the seats, steering, and a Dashboard with a digital cluster and the body controller. The load space is the Cargo Bay: a bulkhead seals it from the cab, while floor and wall liners and lashing rails protect the body and secure freight. The Sliding Door rolls aft on three rails so it opens fully even when parked tight against another vehicle. Braking is hydraulic disc at all four corners with ABS in the Brake System. The Electrical System system runs lights and accessories from a battery kept charged by the alternator, an underfloor Fuel Tank supplies the engine, and the HVAC unit heats and ventilates the cab.

Build & assembly graph

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Bill of materials

14 top-level lines · 95 rows shown · 224 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Unibody Shell 5 parts cargo-van-body 1 6 assembly
1.1 Floor Pan cargo-van-floor-pan 1 part
1.2 Body Side Panel cargo-van-body-side 2 part
1.3 Roof Panel cargo-van-roof-panel 1 part
1.4 Rear Barn Doors cargo-van-rear-doors 1 part
1.5 Fastener Set fastener-set 1 part
2 Engine 9 parts cargo-van-engine 1 23 assembly
2.1 Engine Block & Head cargo-van-engine-block 1 part
2.2 Piston & Rod cargo-van-piston 4 part
2.3 Crankshaft cargo-van-crankshaft 1 part
2.4 Turbocharger cargo-van-turbo 1 part
2.5 Fuel Injection 3 parts cargo-van-fuel-injection 1 6 assembly
2.5.1 Fuel Injector cargo-van-injector 4 part
2.5.2 Fuel Pump cargo-van-fuel-pump 1 part
2.5.3 Fuel Rail cargo-van-fuel-rail 1 part
2.6 Spark Plug spark-plug 4 part
2.7 Radiator radiator 1 part
2.8 Coolant Pump coolant-pump 1 part
2.9 Oil Seal oil-seal 4 part
3 Transmission 5 parts cargo-van-transmission 1 17 assembly
3.1 Helical Gear Pair gear-pair 6 part
3.2 Gearbox Housing gearbox-housing 1 part
3.3 Ball Bearing ball-bearing 6 part
3.4 Oil Seal oil-seal 3 part
3.5 Torque Converter cargo-van-torque-converter 1 part
4 Drive Axle 5 parts cargo-van-drive-axle 1 17 assembly
4.1 Open Differential 4 parts differential 1 6 assembly
4.1.1 Differential Case diff-case 1 part
4.1.2 Side Gear side-gear 2 part
4.1.3 Pinion Gear pinion-gear 2 part
4.1.4 Cross Pin cross-pin 1 part
4.2 Axle Housing cargo-van-axle-housing 1 part
4.3 Axle Shaft cargo-van-axle-shaft 2 part
4.4 Ball Bearing ball-bearing 4 part
4.5 Oil Seal oil-seal 4 part
5 Driveshaft cargo-van-driveshaft 1 part
6 Suspension 4 parts cargo-van-suspension 1 8 assembly
6.1 MacPherson Strut cargo-van-strut 2 part
6.2 Leaf Spring leaf-spring 2 part
6.3 Shock Absorber cargo-van-shock-absorber 2 part
6.4 Control Arm cargo-van-control-arm 2 part
7 Brake System 4 parts cargo-van-brake-system 1 10 assembly
7.1 Brake Disc (rotor) brake-disc 4 part
7.2 Brake Caliper cargo-van-brake-caliper 4 part
7.3 Master Cylinder cargo-van-master-cylinder 1 part
7.4 ABS Module cargo-van-abs-module 1 part
8 Wheel Assembly 5 parts wheel-assembly 4 9 assembly
8.1 Alloy Wheel alloy-wheel 4 part
8.2 Tire tire 4 part
8.3 TPMS Sensor tpms-sensor 4 part
8.4 Lug Nut lug-nut 20 part
8.5 Valve Stem valve-stem 4 part
9 Cargo Bay 4 parts cargo-van-cargo-bay 1 8 assembly
9.1 Bulkhead cargo-van-bulkhead 1 part
9.2 Floor Liner cargo-van-floor-liner 1 part
9.3 Wall Liner cargo-van-wall-liner 2 part
9.4 Lashing Rail cargo-van-lashing-rail 4 part
10 Sliding Door 4 parts cargo-van-sliding-door 1 8 assembly
10.1 Sliding Door Panel cargo-van-door-panel 1 part
10.2 Door Rail cargo-van-door-rail 3 part
10.3 Roller Carriage cargo-van-door-roller 3 part
10.4 Door Latch cargo-van-door-latch 1 part
11 Cab 4 parts cargo-van-cab 1 22 assembly
11.1 Seat Assembly 5 parts seat-assembly 2 7 assembly
11.1.1 Seat Frame seat-frame 2 part
11.1.2 Seat Foam seat-foam 4 part
11.1.3 Seat Cover seat-cover 2 part
11.1.4 Seat Motor seat-motor 4 part
11.1.5 Seat Heater Mat seat-heater 2 part
11.2 Dashboard 3 parts cargo-van-dashboard 1 3 assembly
11.2.1 LCD Panel lcd-panel 1 part
11.2.2 Microcontroller mcu 1 part
11.2.3 Switch Panel cargo-van-switch-panel 1 part
11.3 Steering 3 parts cargo-van-steering 1 4 assembly
11.3.1 Steering Rack cargo-van-steering-rack 1 part
11.3.2 Steering Column cargo-van-steering-column 1 part
11.3.3 Ball Bearing ball-bearing 2 part
11.4 Windshield cargo-van-windshield 1 part
12 Electrical System 4 parts cargo-van-electrical 1 64 assembly
12.1 12 V Battery lv-battery 1 part
12.2 Alternator 4 parts cargo-van-alternator 1 25 assembly
12.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
12.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
12.2.3 Rectifier & Regulator cargo-van-rectifier 1 part
12.2.4 Ball Bearing ball-bearing 2 part
12.3 Fuse Box cargo-van-fuse-box 1 part
12.4 Wiring Harness 3 parts cargo-van-harness 1 37 assembly
12.4.1 Wire Bundle wire-bundle 1 part
12.4.2 Connector connector 28× 28 part
12.4.3 Relay relay 8 part
13 Fuel Tank cargo-van-fuel-tank 1 part
14 HVAC 3 parts cargo-van-hvac 1 3 assembly
14.1 Heating Element heating-element 1 part
14.2 Blower Motor cargo-van-blower 1 part
14.3 HVAC Duct cargo-van-hvac-duct 1 part

Sourcing — likely vendors

Companies that make this · indicative price $8k–$90k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇯🇵Toyota
global.toyota ↗
Toyota City, JP Automaker made to order 16–28 wks
volkswagen-group.com ↗ Wolfsburg, DE Automaker made to order 16–28 wks
gm.com ↗ Detroit, US Automaker made to order 16–28 wks
hyundai.com ↗ Seoul, KR Automaker made to order 16–28 wks
🇨🇳BYD
byd.com ↗
Shenzhen, CN EV & battery manufacturer made to order 16–28 wks

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