Electric Golf Cart Product
Overview
An electric golf cart is a small, quiet, low-speed vehicle built first for moving players and bags around a course and, increasingly, for short trips inside resorts, campuses, and gated communities. It carries two to four people on bench seats under a [[golf-cart-canopy|canopy]] and runs on battery power, so it produces no exhaust and little noise — important on a course and in pedestrian areas. The whole machine is deliberately simple: a steel frame, a single drive motor, one forward gear, and a few large batteries. That simplicity makes it cheap to run and easy to maintain, and it is why the basic layout has barely changed in decades even as the batteries and controllers have modernized. Speed is capped low by design and often by regulation, which lets the cart use light brakes and skip the safety equipment a road vehicle needs.
How it works
Energy is stored in the Battery Pack, a series string of deep-cycle [[lv-battery|batteries]] that make up a 48 V supply; an onboard Onboard Charger refills them from a wall outlet. When the driver presses the pedal, the Motor Controller meters current from the pack to the Traction Motor, a DC traction motor, using a [[mcu|microcontroller]] and a bank of power switches plus [[relay|contactors]] for forward and reverse.
The motor drives the Transaxle, a single-speed reduction with an integral Open Differential and Helical Gear Pair that turns the rear [[wheel-assembly|wheels]]. Each corner rides on a simple Suspension Corner with a Coil Spring or leaf spring, and the driver steers through a rack-and-pinion [[golf-cart-steering|steering]]. Cable-operated [[golf-cart-brakes|drum brakes]] slow the cart, and a small [[golf-cart-lighting|lighting]] set provides head and tail lights.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
14 top-level lines · 74 rows shown · 144 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Frame 3 parts | golf-cart-frame | 1× | 1 | 4 | assembly |
| 1.1 | Frame Rail Set | golf-cart-frame-rail | 1× | 1 | — | part |
| 1.2 | Bumper | golf-cart-bumper | 2× | 2 | — | part |
| 1.3 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Body 3 parts | golf-cart-body | 1× | 1 | 4 | assembly |
| 2.1 | Front Cowl | golf-cart-cowl | 1× | 1 | — | part |
| 2.2 | Dash Panel | golf-cart-dash-panel | 1× | 1 | — | part |
| 2.3 | Rocker Panel | golf-cart-rocker-panel | 2× | 2 | — | part |
| 3 | Traction Motor 4 parts | golf-cart-motor | 1× | 1 | 25 | assembly |
| 3.1 | Stator Assembly 3 parts | stator-assembly | 1× | 1 | 3 | assembly |
| 3.1.1 | Stator Core (laminations) | stator-core | 1× | 1 | — | part |
| 3.1.2 | Copper Winding | copper-winding | 1× | 1 | — | part |
| 3.1.3 | Slot Insulation | stator-insulation | 1× | 1 | — | part |
| 3.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 1 | 19 | assembly |
| 3.2.1 | Rotor Shaft | rotor-shaft | 1× | 1 | — | part |
| 3.2.2 | Rotor Core | rotor-core | 1× | 1 | — | part |
| 3.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 16 | — | part |
| 3.2.4 | Ball Bearing | ball-bearing | 1× | 1 | — | part |
| 3.3 | Motor Housing | golf-cart-motor-housing | 1× | 1 | — | part |
| 3.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 4 | Motor Controller 4 parts | golf-cart-controller | 1× | 1 | 5 | assembly |
| 4.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 4.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 4.3 | Relay | relay | 2× | 2 | — | part |
| 4.4 | MOSFET Power Bank | golf-cart-mosfet-bank | 1× | 1 | — | part |
| 5 | Transaxle 5 parts | golf-cart-transaxle | 1× | 1 | 14 | assembly |
| 5.1 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 5.2 | Helical Gear Pair | gear-pair | 1× | 1 | — | part |
| 5.3 | Open Differential 4 parts | differential | 1× | 1 | 6 | assembly |
| 5.3.1 | Differential Case | diff-case | 1× | 1 | — | part |
| 5.3.2 | Side Gear | side-gear | 2× | 2 | — | part |
| 5.3.3 | Pinion Gear | pinion-gear | 2× | 2 | — | part |
| 5.3.4 | Cross Pin | cross-pin | 1× | 1 | — | part |
| 5.4 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 5.5 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 6 | Battery Pack 3 parts | golf-cart-battery-pack | 1× | 1 | 8 | assembly |
| 6.1 | 12 V Battery | lv-battery | 6× | 6 | — | part |
| 6.2 | Battery Tray | golf-cart-battery-tray | 1× | 1 | — | part |
| 6.3 | Battery Cable Set | golf-cart-battery-cable | 1× | 1 | — | part |
| 7 | Onboard Charger 3 parts | golf-cart-charger | 1× | 1 | 3 | assembly |
| 7.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 7.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 7.3 | Charge Transformer | golf-cart-charge-transformer | 1× | 1 | — | part |
| 8 | Suspension Corner 3 parts | golf-cart-suspension | 4× | 4 | 3 | assembly |
| 8.1 | Coil Spring | coil-spring | 1× | 4 | — | part |
| 8.2 | Shock Absorber | golf-cart-shock | 1× | 4 | — | part |
| 8.3 | Leaf Spring | golf-cart-leaf-spring | 1× | 4 | — | part |
| 9 | Wheel Assembly 5 parts | wheel-assembly | 4× | 4 | 9 | assembly |
| 9.1 | Alloy Wheel | alloy-wheel | 1× | 4 | — | part |
| 9.2 | Tire | tire | 1× | 4 | — | part |
| 9.3 | TPMS Sensor | tpms-sensor | 1× | 4 | — | part |
| 9.4 | Lug Nut | lug-nut | 5× | 20 | — | part |
| 9.5 | Valve Stem | valve-stem | 1× | 4 | — | part |
| 10 | Steering 3 parts | golf-cart-steering | 1× | 1 | 4 | assembly |
| 10.1 | Steering Wheel | golf-cart-steering-wheel | 1× | 1 | — | part |
| 10.2 | Rack & Pinion | golf-cart-steering-rack | 1× | 1 | — | part |
| 10.3 | Tie Rod | golf-cart-tie-rod | 2× | 2 | — | part |
| 11 | Brakes 3 parts | golf-cart-brakes | 1× | 1 | 5 | assembly |
| 11.1 | Brake Disc (rotor) | brake-disc | 2× | 2 | — | part |
| 11.2 | Brake Shoe Set | golf-cart-brake-shoe | 2× | 2 | — | part |
| 11.3 | Brake Cable | golf-cart-brake-cable | 1× | 1 | — | part |
| 12 | Seat Assembly 5 parts | seat-assembly | 2× | 2 | 7 | assembly |
| 12.1 | Seat Frame | seat-frame | 1× | 2 | — | part |
| 12.2 | Seat Foam | seat-foam | 2× | 4 | — | part |
| 12.3 | Seat Cover | seat-cover | 1× | 2 | — | part |
| 12.4 | Seat Motor | seat-motor | 2× | 4 | — | part |
| 12.5 | Seat Heater Mat | seat-heater | 1× | 2 | — | part |
| 13 | Canopy 2 parts | golf-cart-canopy | 1× | 1 | 5 | assembly |
| 13.1 | Roof Panel | golf-cart-roof | 1× | 1 | — | part |
| 13.2 | Support Strut | golf-cart-strut | 4× | 4 | — | part |
| 14 | Lighting 3 parts | golf-cart-lighting | 1× | 1 | 5 | assembly |
| 14.1 | Headlight | golf-cart-headlight | 2× | 2 | — | part |
| 14.2 | Taillight | golf-cart-taillight | 2× | 2 | — | part |
| 14.3 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $8k–$90k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇯🇵Toyota global.toyota ↗ | Toyota City, JP | Automaker | made to order | 16–28 wks |
| volkswagen-group.com ↗ | Wolfsburg, DE | Automaker | made to order | 16–28 wks |
| gm.com ↗ | Detroit, US | Automaker | made to order | 16–28 wks |
| hyundai.com ↗ | Seoul, KR | Automaker | made to order | 16–28 wks |
| 🇨🇳BYD byd.com ↗ | Shenzhen, CN | EV & battery manufacturer | made to order | 16–28 wks |
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