BOMwiki the bill-of-materials encyclopedia

Electric Golf Cart Product

Overview

An electric golf cart is a small, quiet, low-speed vehicle built first for moving players and bags around a course and, increasingly, for short trips inside resorts, campuses, and gated communities. It carries two to four people on bench seats under a [[golf-cart-canopy|canopy]] and runs on battery power, so it produces no exhaust and little noise — important on a course and in pedestrian areas. The whole machine is deliberately simple: a steel frame, a single drive motor, one forward gear, and a few large batteries. That simplicity makes it cheap to run and easy to maintain, and it is why the basic layout has barely changed in decades even as the batteries and controllers have modernized. Speed is capped low by design and often by regulation, which lets the cart use light brakes and skip the safety equipment a road vehicle needs.

How it works

Energy is stored in the Battery Pack, a series string of deep-cycle [[lv-battery|batteries]] that make up a 48 V supply; an onboard Onboard Charger refills them from a wall outlet. When the driver presses the pedal, the Motor Controller meters current from the pack to the Traction Motor, a DC traction motor, using a [[mcu|microcontroller]] and a bank of power switches plus [[relay|contactors]] for forward and reverse.

The motor drives the Transaxle, a single-speed reduction with an integral Open Differential and Helical Gear Pair that turns the rear [[wheel-assembly|wheels]]. Each corner rides on a simple Suspension Corner with a Coil Spring or leaf spring, and the driver steers through a rack-and-pinion [[golf-cart-steering|steering]]. Cable-operated [[golf-cart-brakes|drum brakes]] slow the cart, and a small [[golf-cart-lighting|lighting]] set provides head and tail lights.

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials

14 top-level lines · 74 rows shown · 144 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Frame 3 parts golf-cart-frame 1 4 assembly
1.1 Frame Rail Set golf-cart-frame-rail 1 part
1.2 Bumper golf-cart-bumper 2 part
1.3 Fastener Set fastener-set 1 part
2 Body 3 parts golf-cart-body 1 4 assembly
2.1 Front Cowl golf-cart-cowl 1 part
2.2 Dash Panel golf-cart-dash-panel 1 part
2.3 Rocker Panel golf-cart-rocker-panel 2 part
3 Traction Motor 4 parts golf-cart-motor 1 25 assembly
3.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
3.1.1 Stator Core (laminations) stator-core 1 part
3.1.2 Copper Winding copper-winding 1 part
3.1.3 Slot Insulation stator-insulation 1 part
3.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
3.2.1 Rotor Shaft rotor-shaft 1 part
3.2.2 Rotor Core rotor-core 1 part
3.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
3.2.4 Ball Bearing ball-bearing 1 part
3.3 Motor Housing golf-cart-motor-housing 1 part
3.4 Ball Bearing ball-bearing 2 part
4 Motor Controller 4 parts golf-cart-controller 1 5 assembly
4.1 Bare PCB pcb-bare 1 part
4.2 Microcontroller mcu 1 part
4.3 Relay relay 2 part
4.4 MOSFET Power Bank golf-cart-mosfet-bank 1 part
5 Transaxle 5 parts golf-cart-transaxle 1 14 assembly
5.1 Gearbox Housing gearbox-housing 1 part
5.2 Helical Gear Pair gear-pair 1 part
5.3 Open Differential 4 parts differential 1 6 assembly
5.3.1 Differential Case diff-case 1 part
5.3.2 Side Gear side-gear 2 part
5.3.3 Pinion Gear pinion-gear 2 part
5.3.4 Cross Pin cross-pin 1 part
5.4 Ball Bearing ball-bearing 4 part
5.5 Oil Seal oil-seal 2 part
6 Battery Pack 3 parts golf-cart-battery-pack 1 8 assembly
6.1 12 V Battery lv-battery 6 part
6.2 Battery Tray golf-cart-battery-tray 1 part
6.3 Battery Cable Set golf-cart-battery-cable 1 part
7 Onboard Charger 3 parts golf-cart-charger 1 3 assembly
7.1 Bare PCB pcb-bare 1 part
7.2 Microcontroller mcu 1 part
7.3 Charge Transformer golf-cart-charge-transformer 1 part
8 Suspension Corner 3 parts golf-cart-suspension 4 3 assembly
8.1 Coil Spring coil-spring 4 part
8.2 Shock Absorber golf-cart-shock 4 part
8.3 Leaf Spring golf-cart-leaf-spring 4 part
9 Wheel Assembly 5 parts wheel-assembly 4 9 assembly
9.1 Alloy Wheel alloy-wheel 4 part
9.2 Tire tire 4 part
9.3 TPMS Sensor tpms-sensor 4 part
9.4 Lug Nut lug-nut 20 part
9.5 Valve Stem valve-stem 4 part
10 Steering 3 parts golf-cart-steering 1 4 assembly
10.1 Steering Wheel golf-cart-steering-wheel 1 part
10.2 Rack & Pinion golf-cart-steering-rack 1 part
10.3 Tie Rod golf-cart-tie-rod 2 part
11 Brakes 3 parts golf-cart-brakes 1 5 assembly
11.1 Brake Disc (rotor) brake-disc 2 part
11.2 Brake Shoe Set golf-cart-brake-shoe 2 part
11.3 Brake Cable golf-cart-brake-cable 1 part
12 Seat Assembly 5 parts seat-assembly 2 7 assembly
12.1 Seat Frame seat-frame 2 part
12.2 Seat Foam seat-foam 4 part
12.3 Seat Cover seat-cover 2 part
12.4 Seat Motor seat-motor 4 part
12.5 Seat Heater Mat seat-heater 2 part
13 Canopy 2 parts golf-cart-canopy 1 5 assembly
13.1 Roof Panel golf-cart-roof 1 part
13.2 Support Strut golf-cart-strut 4 part
14 Lighting 3 parts golf-cart-lighting 1 5 assembly
14.1 Headlight golf-cart-headlight 2 part
14.2 Taillight golf-cart-taillight 2 part
14.3 Wire Bundle wire-bundle 1 part

Sourcing — likely vendors

Companies that make this · indicative price $8k–$90k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇯🇵Toyota
global.toyota ↗
Toyota City, JP Automaker made to order 16–28 wks
volkswagen-group.com ↗ Wolfsburg, DE Automaker made to order 16–28 wks
gm.com ↗ Detroit, US Automaker made to order 16–28 wks
hyundai.com ↗ Seoul, KR Automaker made to order 16–28 wks
🇨🇳BYD
byd.com ↗
Shenzhen, CN EV & battery manufacturer made to order 16–28 wks

304-word article