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Traction Battery Pack

Assembly

Liquid-cooled lithium-ion pack at roughly 400 V storing 50-100 kWh. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Traction Battery Pack parts and their functions

7 top-level parts · 1,025 parts in total · full bill of materials below
Traction Battery Pack parts diagram: 1 battery module, 2 battery management master, 3 HV contactor, 4 battery cooling plate, 5 pack tray and lid, 6 HV junction box, 7 manual service disconnect. 1,025 parts in 7 top-level items.
Traction Battery Pack parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Battery Module 5 parts 8× Series-connected cell modules
2 Battery Management Master 5 parts 1× Pack-level battery management
3 HV Contactor 2× Main positive and negative contactors
4 Battery Cooling Plate 3 parts 4× Coolant cold plates under modules
5 Pack Tray and Lid 3 parts 1× Sealed aluminium enclosure
6 HV Junction Box 3 parts 1× High-voltage distribution box
7 Manual Service Disconnect 1× Manual maintenance disconnect

3D model

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Build & assembly graph

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Bill of materials for Traction Battery Pack

7 top-level lines · 30 rows shown · 1,025 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Battery Module 5 parts electric-car-battery-module 8× 8 96 assembly
1.1 Prismatic NMC Cell electric-car-prismatic-cell 24× 192 · part
1.2 Nickel Busbar cell-busbar 6× 48 · part
1.3 Module BMS Slave Board 4 parts module-bms-slave 1× 8 63 assembly
1.3.1 Bare PCB pcb-bare 1× 8 · part
1.3.2 Microcontroller mcu 1× 8 · part
1.3.3 Analog Front-End IC afe-ic 1× 8 · part
1.3.4 SMD Passive (R/C/L) smd-passives 60× 480 · part
1.4 Module Housing module-housing 1× 8 · part
1.5 Thermal Interface Pad thermal-pad 2× 16 · part
2 Battery Management Master 5 parts electric-car-bms-master 1× 1 226 assembly
2.1 Bare PCB pcb-bare 1× 1 · part
2.2 Microcontroller mcu 2× 2 · part
2.3 Current Sensor current-sensor 1× 1 · part
2.4 CAN Transceiver can-transceiver 2× 2 · part
2.5 SMD Passive (R/C/L) smd-passives 220× 220 · part
3 HV Contactor electric-car-hv-contactor 2× 2 · part
4 Battery Cooling Plate 3 parts electric-car-cooling-plate 4× 4 4 assembly
4.1 Aluminum Extrusion aluminum-extrusion 1× 4 · part
4.2 Coolant Fitting coolant-fitting 2× 8 · part
4.3 O-Ring Set oring-set 1× 4 · part
5 Pack Tray and Lid 3 parts electric-car-pack-tray 1× 1 4 assembly
5.1 Sheet Metal Panel sheet-panel 2× 2 · part
5.2 Pack Seal pack-seal 1× 1 · part
5.3 Fastener Set fastener-set 1× 1 · part
6 HV Junction Box 3 parts electric-car-hv-junction 1× 1 8 assembly
6.1 HV Pyro Fuse electric-car-hv-fuse 3× 3 · part
6.2 Busbar Set busbar-set 1× 1 · part
6.3 HV Connector hv-connector 4× 4 · part
7 Manual Service Disconnect electric-car-service-disconnect 1× 1 · part

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Where the traction battery pack is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $1–$500. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳CATL
catl.com ↗
Ningde, CN Li-ion cell & pack maker 5,000 cells 8–12 wks
🇨🇳EVE Energy
evebattery.com ↗
Huizhou, CN Li-ion cell maker 5,000 cells 8–12 wks
🇮🇳Amara Raja
amararaja.com ↗
Tirupati, IN Batteries & energy 5,000 cells 8–12 wks
🇸🇬Durapower
durapowergroup.com ↗
Singapore Li-ion battery systems 5,000 cells 8–12 wks
🇨🇳BYD
byd.com ↗
Shenzhen, CN EV & battery manufacturer 5,000 cells 8–12 wks