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Discussion History

Body Shell

Assembly

Tall one-box unibody with a low flat floor, large glass area, and a wide rear tailgate. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Body Shell parts and their functions

8 top-level parts · 38 parts in total · full bill of materials below
Body Shell parts diagram: 1 low flat floor pan, 2 front door, 3 roof panel, 4 windshield, 5 power tailgate, 6 front fender, 7 hood, 8 bumper cover. 38 parts in 8 top-level items.
Body Shell parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Low Flat Floor Pan 1× Deep flat floor enabling a low step-in and fold-flat seating.
2 Front Door 5 parts 2×
3 Roof Panel 3 parts 1× Long roof with a panoramic glass option and roof rails.
4 Windshield 1× Laminated safety-glass panel bonded into the front aperture of the body that protects the occupants and carries the wipers and sensors.
5 Power Tailgate 6 parts 1×
6 Front Fender 2×
7 Hood 1× Hinged steel or aluminium panel that closes the engine compartment.
8 Bumper Cover 3 parts 2× Painted plastic bumper cover over a crash beam and energy-absorbing foam that forms the front or rear face of the car.

3D model

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Build & assembly graph

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Bill of materials for Body Shell

8 top-level lines · 30 rows shown · 38 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Low Flat Floor Pan minivan-floor-pan 1× 1 · part
2 Front Door 5 parts minivan-front-door 2× 2 6 assembly
2.1 Door Shell door-shell 1× 2 · part
2.2 Window Regulator 2 parts window-regulator 1× 2 2 assembly
2.2.1 Window Motor regulator-motor 1× 2 · part
2.2.2 Regulator Rail regulator-rail 1× 2 · part
2.3 Door Glass door-glass 1× 2 · part
2.4 Door Latch door-latch 1× 2 · part
2.5 Side Mirror side-mirror 1× 2 · part
3 Roof Panel 3 parts minivan-roof 1× 1 7 assembly
3.1 Roof Stamping minivan-roof-stamping 1× 1 · part
3.2 Panoramic Sunroof 3 parts minivan-sunroof 1× 1 4 assembly
3.2.1 Sunroof Glass minivan-sunroof-glass 1× 1 · part
3.2.2 Sunroof Motor minivan-sunroof-motor 1× 1 · part
3.2.3 Sunroof Rail minivan-sunroof-rail 2× 2 · part
3.3 Roof Rail station-wagon-roof-rail 2× 2 · part
4 Windshield windshield 1× 1 · part
5 Power Tailgate 6 parts minivan-tailgate 1× 1 8 assembly
5.1 Tailgate Shell hatchback-car-tailgate-shell 1× 1 · part
5.2 Heated Tailgate Glass hatchback-car-tailgate-glass 1× 1 · part
5.3 Power Liftgate Motor station-wagon-power-liftgate-motor 2× 2 · part
5.4 Tailgate Hinge hatchback-car-tailgate-hinge 2× 2 · part
5.5 Door Latch door-latch 1× 1 · part
5.6 Rear Wiper Motor hatchback-car-wiper-motor 1× 1 · part
6 Front Fender hatchback-car-fender 2× 2 · part
7 Hood hatchback-car-hood 1× 1 · part
8 Bumper Cover 3 parts hatchback-car-bumper 2× 2 3 assembly
8.1 Bumper Skin hatchback-car-bumper-skin 1× 2 · part
8.2 Crash Beam hatchback-car-crash-beam 1× 2 · part
8.3 Energy Absorber Foam hatchback-car-foam-absorber 1× 2 · part

Where the body shell is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work
VendorHQSpecialtyMOQLead time
🇮🇳Bharat Forge
bharatforge.com ↗
Pune, IN Forgings & metal parts 500 pcs 6–10 wks
dicastal.com ↗ Qinhuangdao, CN Aluminium castings & wheels 500 pcs 6–10 wks
tataautocomp.com ↗ Pune, IN Auto components 500 pcs 6–10 wks
🇸🇬Beyonics
beyonics.com ↗
Singapore Precision metal & mfg 500 pcs 6–10 wks
sundaram-clayton.com ↗ Chennai, IN Die castings 500 pcs 6–10 wks