Body Structure
AssemblyLightweight backbone or aluminium-extrusion structure keeping mass and centre of gravity low, the defining engineering goal of a roadster. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Body Structure parts and their functions
6 top-level parts · 21 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Backbone Frame | 1× | Central spine chassis bonded from aluminium extrusions. |
| 2 | Composite Clamshell | 2× | Front and rear body panels |
| 3 | Lightweight Door 5 parts | 2× | |
| 4 | Windshield | 1× | Laminated safety-glass panel bonded into the front aperture of the body that protects the occupants and carries the wipers and sensors. |
| 5 | Windscreen Frame | 1× | Cast magnesium header that also anchors the roof latch. |
| 6 | Bumper Cover 3 parts | 2× | Painted plastic bumper cover over a crash beam and energy-absorbing foam that forms the front or rear face of the car. |
3D model
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Build & assembly graph
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Bill of materials for Body Structure
6 top-level lines · 14 rows shown · 21 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Backbone Frame | roadster-car-backbone-frame | 1× | 1 | · | part |
| 2 | Composite Clamshell | roadster-car-composite-clamshell | 2× | 2 | · | part |
| 3 | Lightweight Door 5 parts | roadster-car-door | 2× | 2 | 5 | assembly |
| 3.1 | Door Shell | door-shell | 1× | 2 | · | part |
| 3.2 | Manual Window Winder | roadster-car-manual-window | 1× | 2 | · | part |
| 3.3 | Door Glass | door-glass | 1× | 2 | · | part |
| 3.4 | Door Latch | door-latch | 1× | 2 | · | part |
| 3.5 | Side Mirror | side-mirror | 1× | 2 | · | part |
| 4 | Windshield | windshield | 1× | 1 | · | part |
| 5 | Windscreen Frame | roadster-car-windscreen-frame | 1× | 1 | · | part |
| 6 | Bumper Cover 3 parts | hatchback-car-bumper | 2× | 2 | 3 | assembly |
| 6.1 | Bumper Skin | hatchback-car-bumper-skin | 1× | 2 | · | part |
| 6.2 | Crash Beam | hatchback-car-crash-beam | 1× | 2 | · | part |
| 6.3 | Energy Absorber Foam | hatchback-car-foam-absorber | 1× | 2 | · | part |
Where the body structure is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| bharatforge.com ↗ | Pune, IN | Forgings & metal parts | 500 pcs | 6–10 wks |
| dicastal.com ↗ | Qinhuangdao, CN | Aluminium castings & wheels | 500 pcs | 6–10 wks |
| tataautocomp.com ↗ | Pune, IN | Auto components | 500 pcs | 6–10 wks |
|
🇸🇬Beyonics
beyonics.com ↗
|
Singapore | Precision metal & mfg | 500 pcs | 6–10 wks |
| sundaram-clayton.com ↗ | Chennai, IN | Die castings | 500 pcs | 6–10 wks |