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Discussion History

Body Shell

Assembly

Saloon-based unibody extended with a flat roof all the way to the rear and a near-vertical tailgate. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Body Shell parts and their functions

9 top-level parts · 36 parts in total · full bill of materials below
Body Shell parts diagram: 1 floor pan, 2 front door, 3 rear door, 4 extended roof panel, 5 windshield, 6 front fender, 7 bumper cover, 8 hood, 9 roof rail. 36 parts in 9 top-level items.
Body Shell parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Floor Pan 1× Shared floor architecture
2 Front Door 5 parts 2×
3 Rear Door 4 parts 2×
4 Extended Roof Panel 1× Long flat roof stamping reaching to the tailgate.
5 Windshield 1× Laminated safety-glass panel bonded into the front aperture of the body that protects the occupants and carries the wipers and sensors.
6 Front Fender 2×
7 Bumper Cover 3 parts 2× Painted plastic bumper cover over a crash beam and energy-absorbing foam that forms the front or rear face of the car.
8 Hood 1× Hinged steel or aluminium panel that closes the engine compartment.
9 Roof Rail 2× Longitudinal rail for mounting roof bars and load carriers.

3D model

No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

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Bill of materials for Body Shell

9 top-level lines · 25 rows shown · 36 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Floor Pan hatchback-car-floor-pan 1× 1 · part
2 Front Door 5 parts station-wagon-front-door 2× 2 6 assembly
2.1 Door Shell door-shell 1× 2 · part
2.2 Window Regulator 2 parts window-regulator 1× 2 2 assembly
2.2.1 Window Motor regulator-motor 1× 2 · part
2.2.2 Regulator Rail regulator-rail 1× 2 · part
2.3 Door Glass door-glass 1× 2 · part
2.4 Door Latch door-latch 1× 2 · part
2.5 Side Mirror side-mirror 1× 2 · part
3 Rear Door 4 parts station-wagon-rear-door 2× 2 5 assembly
3.1 Door Shell door-shell 1× 2 · part
3.2 Window Regulator 2 parts window-regulator 1× 2 2 assembly
3.2.1 Window Motor regulator-motor 1× 2 · part
3.2.2 Regulator Rail regulator-rail 1× 2 · part
3.3 Door Glass door-glass 1× 2 · part
3.4 Door Latch door-latch 1× 2 · part
4 Extended Roof Panel station-wagon-extended-roof 1× 1 · part
5 Windshield windshield 1× 1 · part
6 Front Fender hatchback-car-fender 2× 2 · part
7 Bumper Cover 3 parts hatchback-car-bumper 2× 2 3 assembly
7.1 Bumper Skin hatchback-car-bumper-skin 1× 2 · part
7.2 Crash Beam hatchback-car-crash-beam 1× 2 · part
7.3 Energy Absorber Foam hatchback-car-foam-absorber 1× 2 · part
8 Hood hatchback-car-hood 1× 1 · part
9 Roof Rail station-wagon-roof-rail 2× 2 · part

Where the body shell is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Station Wagon

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work
VendorHQSpecialtyMOQLead time
🇮🇳Bharat Forge
bharatforge.com ↗ 		Pune, IN Forgings & metal parts 500 pcs 6–10 wks
🇨🇳CITIC Dicastal
dicastal.com ↗ 		Qinhuangdao, CN Aluminium castings & wheels 500 pcs 6–10 wks
🇮🇳Tata AutoComp
tataautocomp.com ↗ 		Pune, IN Auto components 500 pcs 6–10 wks
🇸🇬Beyonics
beyonics.com ↗ 		Singapore Precision metal & mfg 500 pcs 6–10 wks
🇮🇳Sundaram Clayton
sundaram-clayton.com ↗ 		Chennai, IN Die castings 500 pcs 6–10 wks