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Discussion History

Electrical System

Assembly

Battery, charging, controllers and lighting. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Electrical System parts and their functions

6 top-level parts · 376 parts in total · full bill of materials below
Electrical System parts diagram: 1 12 v battery, 2 alternator, 3 starter motor, 4 wiring harness, 5 electronic control unit, 6 headlamp. 376 parts in 6 top-level items.
Electrical System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 12 V Battery 1× 12 V battery
2 Alternator 4 parts 1× High-output alternator
3 Starter Motor 1× Starter motor
4 Wiring Harness 4 parts 1× Wiring harness
5 Electronic Control Unit 4 parts 3× Engine, body and chassis controllers
6 Headlamp 3 parts 2× Headlamps

3D model

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Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

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Bill of materials for Electrical System

6 top-level lines · 28 rows shown · 376 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 12 V Battery crew-cab-pickup-battery 1× 1 · part
2 Alternator 4 parts crew-cab-pickup-alternator 1× 1 25 assembly
2.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
2.1.1 Stator Core (laminations) stator-core 1× 1 · part
2.1.2 Copper Winding copper-winding 1× 1 · part
2.1.3 Slot Insulation stator-insulation 1× 1 · part
2.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
2.2.1 Rotor Shaft rotor-shaft 1× 1 · part
2.2.2 Rotor Core rotor-core 1× 1 · part
2.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
2.2.4 Ball Bearing ball-bearing 1× 1 · part
2.3 Rectifier crew-cab-pickup-rectifier 1× 1 · part
2.4 Ball Bearing ball-bearing 2× 2 · part
3 Starter Motor crew-cab-pickup-starter 1× 1 · part
4 Wiring Harness 4 parts crew-cab-pickup-harness 1× 1 64 assembly
4.1 Wire Bundle wire-bundle 1× 1 · part
4.2 Connector connector 50× 50 · part
4.3 Fuse Box fuse-box 1× 1 · part
4.4 Relay relay 12× 12 · part
5 Electronic Control Unit 4 parts ecu 3× 3 93 assembly
5.1 Bare PCB pcb-bare 1× 3 · part
5.2 Microcontroller mcu 1× 3 · part
5.3 CAN Transceiver can-transceiver 1× 3 · part
5.4 SMD Passive (R/C/L) smd-passives 90× 270 · part
6 Headlamp 3 parts crew-cab-pickup-headlight 2× 2 3 assembly
6.1 LED Light Board crew-cab-pickup-led-board 1× 2 · part
6.2 Reflector crew-cab-pickup-reflector 1× 2 · part
6.3 Lamp Lens crew-cab-pickup-lens 1× 2 · part

Where the electrical system is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks