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Discussion History

Body Shell

Assembly

Welded steel two-box unibody with a short tail and steep rear. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Body Shell parts and their functions

23 top-level parts · 5,723 parts in total · full bill of materials below
Body Shell parts diagram: 1 floor pan, 2 front door, 3 rear door, 4 front fender, 5 roof panel, 6 windshield, 7 bumper cover, 8 hood, 9 body stamping, 10 weld-on bracket, 11 weld nut / weld stud, 12 body plug & grommet, 13 door weatherstrip, 14 exterior trim piece, 15 quarter glass, and 8 more. 5,723 parts in 23 top-level items.
Body Shell parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Floor Pan 1× Stamped steel floor with welded reinforcement rails.
2 Front Door 5 parts 2×
3 Rear Door 4 parts 2×
4 Front Fender 2×
5 Roof Panel 1×
6 Windshield 1× Laminated safety-glass panel bonded into the front aperture of the body that protects the occupants and carries the wipers and sensors.
7 Bumper Cover 3 parts 2× Painted plastic bumper cover over a crash beam and energy-absorbing foam that forms the front or rear face of the car.
8 Hood 1× Hinged steel or aluminium panel that closes the engine compartment.
9 Body Stamping 320× rails, pillars, sills, cross members, inner panels
10 Weld-On Bracket 460× Small stamped steel bracket welded to the body to mount a component, line or trim piece.
11 Weld Nut / Weld Stud 760× Projection-welded nut or stud on a body panel that gives a bolt a thread where there is only sheet metal.
12 Body Plug & Grommet 150× Rubber or plastic plug closing drain and access holes, and grommets sealing where wiring passes through panels.
13 Door Weatherstrip 6× four doors, tailgate, bonnet
14 Exterior Trim Piece 52× Moulding, badge, grille element, sill cover or cladding piece on the outside of the body.
15 Quarter Glass 2× Fixed side window behind the rear door, bonded into the body aperture.
16 Underbody Shield 5× Plastic or felt panel under the engine bay and floor that manages airflow and protects from stone strikes.
17 Wheel Arch Liner 4× Moulded plastic liner inside each wheel arch that keeps spray and debris off the body.
18 Trim Clip / Push Rivet 980× exterior trim, liners, undertrays
19 Body Bolt 1480× Flanged hex bolt, M6 to M10, zinc-flake coated, used throughout the body, chassis and trim in threaded weld nuts.
20 Hex Nut 720× Flanged or prevailing-torque hex nut, M6 to M12, mating the body and chassis bolts.
21 Washer 560× Flat or conical spring washer under bolt heads and nuts across the vehicle.
22 Exterior Lighting 7 parts 1× All external lamps: two headlamps, two tail lamps, fog lamps, repeaters, licence-plate and reversing lights.
23 Wiper & Washer System 10 parts 1× Front wiper motor, linkage, arms and blades plus the washer reservoir, pump, hoses and nozzles.

3D model

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Build & assembly graph

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Bill of materials for Body Shell

23 top-level lines · 70 rows shown · 5,723 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Floor Pan hatchback-car-floor-pan 1× 1 · part
2 Front Door 5 parts hatchback-car-front-door 2× 2 6 assembly
2.1 Door Shell door-shell 1× 2 · part
2.2 Window Regulator 2 parts window-regulator 1× 2 2 assembly
2.2.1 Window Motor regulator-motor 1× 2 · part
2.2.2 Regulator Rail regulator-rail 1× 2 · part
2.3 Door Glass door-glass 1× 2 · part
2.4 Door Latch door-latch 1× 2 · part
2.5 Side Mirror side-mirror 1× 2 · part
3 Rear Door 4 parts hatchback-car-rear-door 2× 2 5 assembly
3.1 Door Shell door-shell 1× 2 · part
3.2 Window Regulator 2 parts window-regulator 1× 2 2 assembly
3.2.1 Window Motor regulator-motor 1× 2 · part
3.2.2 Regulator Rail regulator-rail 1× 2 · part
3.3 Door Glass door-glass 1× 2 · part
3.4 Door Latch door-latch 1× 2 · part
4 Front Fender hatchback-car-fender 2× 2 · part
5 Roof Panel hatchback-car-roof 1× 1 · part
6 Windshield windshield 1× 1 · part
7 Bumper Cover 3 parts hatchback-car-bumper 2× 2 3 assembly
7.1 Bumper Skin hatchback-car-bumper-skin 1× 2 · part
7.2 Crash Beam hatchback-car-crash-beam 1× 2 · part
7.3 Energy Absorber Foam hatchback-car-foam-absorber 1× 2 · part
8 Hood hatchback-car-hood 1× 1 · part
9 Body Stamping hatchback-car-body-stamping 320× 320 · part
10 Weld-On Bracket hatchback-car-body-bracket 460× 460 · part
11 Weld Nut / Weld Stud hatchback-car-weld-nut 760× 760 · part
12 Body Plug & Grommet hatchback-car-body-plug 150× 150 · part
13 Door Weatherstrip hatchback-car-weatherstrip 6× 6 · part
14 Exterior Trim Piece hatchback-car-exterior-trim 52× 52 · part
15 Quarter Glass hatchback-car-quarter-glass 2× 2 · part
16 Underbody Shield hatchback-car-underbody-shield 5× 5 · part
17 Wheel Arch Liner hatchback-car-wheel-arch-liner 4× 4 · part
18 Trim Clip / Push Rivet hatchback-car-trim-clip 980× 980 · part
19 Body Bolt hatchback-car-body-bolt 1480× 1,480 · part
20 Hex Nut hatchback-car-hex-nut 720× 720 · part
21 Washer hatchback-car-washer 560× 560 · part
22 Exterior Lighting 7 parts hatchback-car-exterior-lighting 1× 1 160 assembly
22.1 Headlamp Assembly 8 parts hatchback-car-headlamp 2× 2 37 assembly
22.1.1 Lamp Housing hatchback-car-lamp-housing 1× 2 · part
22.1.2 Lamp Lens hatchback-car-lamp-lens 1× 2 · part
22.1.3 LED Module hatchback-car-led-module 18× 36 · part
22.1.4 LED Driver Board hatchback-car-lamp-driver 2× 4 · part
22.1.5 Headlamp Adjuster hatchback-car-lamp-adjuster 2× 4 · part
22.1.6 Connector connector 3× 6 · part
22.1.7 Body Bolt hatchback-car-body-bolt 4× 8 · part
22.1.8 Trim Clip / Push Rivet hatchback-car-trim-clip 6× 12 · part
22.2 Tail Lamp Assembly 6 parts hatchback-car-tail-lamp 2× 2 22 assembly
22.2.1 Lamp Housing hatchback-car-lamp-housing 1× 2 · part
22.2.2 Lamp Lens hatchback-car-lamp-lens 1× 2 · part
22.2.3 LED Module hatchback-car-led-module 14× 28 · part
22.2.4 LED Driver Board hatchback-car-lamp-driver 1× 2 · part
22.2.5 Connector connector 2× 4 · part
22.2.6 Hex Nut hatchback-car-hex-nut 3× 6 · part
22.3 Fog Lamp hatchback-car-fog-lamp 2× 2 · part
22.4 Side Repeater Lamp hatchback-car-side-marker 2× 2 · part
22.5 LED Module hatchback-car-led-module 6× 6 · part
22.6 Connector connector 8× 8 · part
22.7 Cable Tie & Harness Clip hatchback-car-cable-tie 24× 24 · part
23 Wiper & Washer System 10 parts hatchback-car-wiper-system 1× 1 30 assembly
23.1 Front Wiper Motor hatchback-car-front-wiper-motor 1× 1 · part
23.2 Wiper Linkage hatchback-car-wiper-linkage 1× 1 · part
23.3 Wiper Arm hatchback-car-wiper-arm 2× 2 · part
23.4 Wiper Blade hatchback-car-wiper-blade 2× 2 · part
23.5 Washer Pump hatchback-car-washer-pump 1× 1 · part
23.6 Washer Fluid Reservoir hatchback-car-washer-reservoir 1× 1 · part
23.7 Washer Nozzle hatchback-car-washer-nozzle 3× 3 · part
23.8 Coolant Hose coolant-hose 3× 3 · part
23.9 Body Bolt hatchback-car-body-bolt 6× 6 · part
23.10 Cable Tie & Harness Clip hatchback-car-cable-tie 10× 10 · part

Where the body shell is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Hatchback Car

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work
VendorHQSpecialtyMOQLead time
🇮🇳Bharat Forge
bharatforge.com ↗ 		Pune, IN Forgings & metal parts 500 pcs 6–10 wks
🇨🇳CITIC Dicastal
dicastal.com ↗ 		Qinhuangdao, CN Aluminium castings & wheels 500 pcs 6–10 wks
🇮🇳Tata AutoComp
tataautocomp.com ↗ 		Pune, IN Auto components 500 pcs 6–10 wks
🇸🇬Beyonics
beyonics.com ↗ 		Singapore Precision metal & mfg 500 pcs 6–10 wks
🇮🇳Sundaram Clayton
sundaram-clayton.com ↗ 		Chennai, IN Die castings 500 pcs 6–10 wks