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Discussion History

Headlamp Assembly

Assembly

LED headlamp with low beam, high beam, daytime running light and indicator functions in one sealed housing. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Headlamp Assembly parts and their functions

8 top-level parts · 37 parts in total · full bill of materials below
Headlamp Assembly parts diagram: 1 lamp housing, 2 lamp lens, 3 LED module, 4 LED driver board, 5 headlamp adjuster, 6 connector, 7 body bolt, 8 trim clip / push rivet. 37 parts in 8 assemblies.
Headlamp Assembly parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Lamp Housing 1× Moulded rear housing of a lamp that carries the reflectors, modules, adjusters and connector.
2 Lamp Lens 1× Clear moulded outer lens of a headlamp or tail lamp, hard-coated against UV and abrasion.
3 LED Module 18× low, high, DRL, indicator
4 LED Driver Board 2× Small circuit board that regulates current to the LED modules.
5 Headlamp Adjuster 2× Screw or motor-driven adjuster that aims the headlamp beam.
6 Connector 3× Mating plug-and-socket pair that joins two lengths of wiring or a cable to a board so a circuit can be assembled, serviced, and separated without soldering.
7 Body Bolt 4× Flanged hex bolt, M6 to M10, zinc-flake coated, used throughout the body, chassis and trim in threaded weld nuts.
8 Trim Clip / Push Rivet 6× Plastic snap fastener that holds interior and exterior trim, wheel-arch liners and undertrays to the body.

3D model

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Build & assembly graph

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Bill of materials for Headlamp Assembly

8 top-level lines · 8 rows shown · 37 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Lamp Housing hatchback-car-lamp-housing 1× 1 · part
2 Lamp Lens hatchback-car-lamp-lens 1× 1 · part
3 LED Module hatchback-car-led-module 18× 18 · part
4 LED Driver Board hatchback-car-lamp-driver 2× 2 · part
5 Headlamp Adjuster hatchback-car-lamp-adjuster 2× 2 · part
6 Connector connector 3× 3 · part
7 Body Bolt hatchback-car-body-bolt 4× 4 · part
8 Trim Clip / Push Rivet hatchback-car-trim-clip 6× 6 · part

Where the headlamp assembly is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Exterior Lighting

Sourcing: possible vendors

Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Flex (Singapore)
flex.com ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks
🇮🇳Dixon Technologies
dixoninfo.com ↗ 		Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
🇨🇳BYD Electronics
bydelectronic.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks