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Discussion History

Electrical System

Assembly

Dual-battery electrical system with control units. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Electrical System parts and their functions

5 top-level parts · 547 parts in total · full bill of materials below
Electrical System parts diagram: 1 12 v battery, 2 LV wiring harness, 3 electronic control unit, 4 heavy-duty alternator, 5 auxiliary LED light bar. 547 parts in 5 top-level items.
Electrical System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 12 V Battery 2× 12 V lead-acid or lithium battery that powers the vehicle's low-voltage electronics and starts or wakes the main system.
2 LV Wiring Harness 4 parts 1× Low-voltage wiring harness distributing 12 V power and signals to lights, sensors, switches, and control units.
3 Electronic Control Unit 4 parts 5× Electronic control unit: a sealed microcontroller module with power, sensor inputs, and outputs that runs one vehicle system's control software.
4 Heavy-Duty Alternator 4 parts 1× High-output alternator for accessory loads.
5 Auxiliary LED Light Bar 1×

3D model

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Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
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Bill of materials for Electrical System

5 top-level lines · 24 rows shown · 547 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 12 V Battery lv-battery 2× 2 · part
2 LV Wiring Harness 4 parts lv-harness 1× 1 54 assembly
2.1 Wire Bundle wire-bundle 1× 1 · part
2.2 Connector connector 40× 40 · part
2.3 Fuse Box fuse-box 1× 1 · part
2.4 Relay relay 12× 12 · part
3 Electronic Control Unit 4 parts ecu 5× 5 93 assembly
3.1 Bare PCB pcb-bare 1× 5 · part
3.2 Microcontroller mcu 1× 5 · part
3.3 CAN Transceiver can-transceiver 1× 5 · part
3.4 SMD Passive (R/C/L) smd-passives 90× 450 · part
4 Heavy-Duty Alternator 4 parts off-road-suv-alternator 1× 1 25 assembly
4.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
4.1.1 Stator Core (laminations) stator-core 1× 1 · part
4.1.2 Copper Winding copper-winding 1× 1 · part
4.1.3 Slot Insulation stator-insulation 1× 1 · part
4.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
4.2.1 Rotor Shaft rotor-shaft 1× 1 · part
4.2.2 Rotor Core rotor-core 1× 1 · part
4.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
4.2.4 Ball Bearing ball-bearing 1× 1 · part
4.3 Rectifier off-road-suv-rectifier 1× 1 · part
4.4 Ball Bearing ball-bearing 2× 2 · part
5 Auxiliary LED Light Bar off-road-suv-aux-lights 1× 1 · part

Where the electrical system is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks