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Thermal Imaging Camera

Product

Overview

A thermal imaging camera makes heat visible. Every object above absolute zero emits long-wave infrared radiation, and the amount it emits rises sharply with temperature; this camera focuses that radiation onto an uncooled microbolometer array, reads the tiny temperature change at each pixel, and renders the scene as a false-colour map of surface temperature. It sees through total darkness, smoke, and glare, which makes it a working tool for electricians, building inspectors, firefighters, and mechanics who need to find hot connections, missing insulation, or trapped heat.

How it works

Infrared cannot pass through ordinary glass, so the Germanium Lens Assembly uses germanium elements with an anti-reflection coating, the standard optical material transparent in the 8–14 µm band. It focuses scene radiation onto the Microbolometer Detector, an uncooled focal-plane array of microbolometers whose pixels each change resistance as they absorb IR; a readout IC, a thermoelectric stabiliser, and a periodic NUC shutter flag keep the array calibrated against drift.

The Sensor Front-End Board interfaces the detector and digitises its low-level analogue signal through a high-resolution ADC. From there the Main Processor Board image-processor SoC applies non-uniformity correction, maps temperature to a colour palette, and composites the result for the Display Module colour touchscreen. To make warm objects easier to identify, a separate Visible-Light Camera CMOS camera captures the scene in visible light, and the processor fuses its edge detail with the thermal image.

The optics and electronics sit in a sealed Housing Assembly with an overmoulded grip and weather seal, sized for one-handed use. A Battery Pack LiPo pack powers the unit, a laser pointer marks the measured spot, and a trigger captures radiometric images to microSD, each frame storing a full temperature value per pixel for later analysis.

Thermal Imaging Camera parts and their functions

14 top-level parts · 389 parts in total · full bill of materials below
Thermal Imaging Camera parts diagram: 1 housing assembly, 2 germanium lens assembly, 3 microbolometer detector, 4 sensor front-end board, 5 main processor board, 6 display module, 7 visible-light camera, 8 laser pointer module, 9 trigger & button cluster, 10 battery pack, 11 charge / data port, 12 microSD slot, 13 internal wiring harness, 14 fastener set. 389 parts in 14 top-level items.
Thermal Imaging Camera parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Housing Assembly 6 parts 1× Sealed handheld body and grip
2 Germanium Lens Assembly 4 parts 1× Germanium IR objective
3 Microbolometer Detector 6 parts 1× Microbolometer FPA detector
4 Sensor Front-End Board 5 parts 1× Sensor interface / ADC board
5 Main Processor Board 7 parts 1× Image processor mainboard
6 Display Module 3 parts 1× Colour LCD touchscreen
7 Visible-Light Camera 3 parts 1× Visible-light fusion camera
8 Laser Pointer Module 2 parts 1× Class 2 laser pointer
9 Trigger & Button Cluster 4 parts 1× Trigger and button cluster
10 Battery Pack 3 parts 1× Rechargeable LiPo pack
11 Charge / Data Port 2 parts 1× USB-C charge / data port
12 microSD Slot 1× microSD storage slot
13 Internal Wiring Harness 2 parts 1× Internal harness and connectors
14 Fastener Set 1× Body and bracket fasteners

3D model

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Build & assembly graph

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Bill of materials for Thermal Imaging Camera

14 top-level lines · 64 rows shown · 389 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing Assembly 6 parts thermal-camera-housing 1× 1 6 assembly
1.1 Front Body Shell thermal-camera-front-shell 1× 1 · part
1.2 Rear Body Shell thermal-camera-rear-shell 1× 1 · part
1.3 Rubber Armour Overmould thermal-camera-rubber-overmould 1× 1 · part
1.4 Hand Grip thermal-camera-grip 1× 1 · part
1.5 O-Ring Set oring-set 1× 1 · part
1.6 Fastener Set fastener-set 1× 1 · part
2 Germanium Lens Assembly 4 parts thermal-camera-lens-assembly 1× 1 7 assembly
2.1 Germanium Lens Element thermal-camera-ge-lens-element 2× 2 · part
2.2 AR-Coated Ge Window thermal-camera-ar-coating-window 1× 1 · part
2.3 Lens Barrel thermal-camera-lens-barrel 1× 1 · part
2.4 Focus Mechanism 3 parts thermal-camera-focus-mechanism 1× 1 3 assembly
2.4.1 Focus Stepper Motor thermal-camera-focus-motor 1× 1 · part
2.4.2 Focus Cam Barrel thermal-camera-focus-cam 1× 1 · part
2.4.3 Focus Control Ring thermal-camera-focus-ring 1× 1 · part
3 Microbolometer Detector 6 parts thermal-camera-detector 1× 1 6 assembly
3.1 Microbolometer FPA Array thermal-camera-fpa-array 1× 1 · part
3.2 ROIC thermal-camera-roic 1× 1 · part
3.3 Thermoelectric Cooler (TEC) thermal-camera-tec 1× 1 · part
3.4 NUC Shutter Flag thermal-camera-shutter-flag 1× 1 · part
3.5 Shutter Flag Motor thermal-camera-flag-motor 1× 1 · part
3.6 Detector Package Housing thermal-camera-detector-housing 1× 1 · part
4 Sensor Front-End Board 5 parts thermal-camera-front-end-board 1× 1 95 assembly
4.1 Bare PCB pcb-bare 1× 1 · part
4.2 Detector Interface IC thermal-camera-sensor-interface 1× 1 · part
4.3 Analog-to-Digital Converter thermal-camera-adc 1× 1 · part
4.4 SMD Passive (R/C/L) smd-passives 90× 90 · part
4.5 Connector connector 2× 2 · part
5 Main Processor Board 7 parts thermal-camera-main-board 1× 1 231 assembly
5.1 Bare PCB pcb-bare 1× 1 · part
5.2 Compute SoC Module soc-module 1× 1 · part
5.3 Microcontroller mcu 1× 1 · part
5.4 DDR RAM IC thermal-camera-ram 1× 1 · part
5.5 NAND Flash IC thermal-camera-flash 1× 1 · part
5.6 SMD Passive (R/C/L) smd-passives 220× 220 · part
5.7 Connector connector 6× 6 · part
6 Display Module 3 parts thermal-camera-display 1× 1 3 assembly
6.1 LCD Panel lcd-panel 1× 1 · part
6.2 Touch Digitizer touch-digitizer 1× 1 · part
6.3 Display Bezel thermal-camera-display-bezel 1× 1 · part
7 Visible-Light Camera 3 parts thermal-camera-visible-cam 1× 1 3 assembly
7.1 CMOS Image Sensor thermal-camera-cmos-sensor 1× 1 · part
7.2 Visible Camera Lens thermal-camera-vis-lens 1× 1 · part
7.3 Bare PCB pcb-bare 1× 1 · part
8 Laser Pointer Module 2 parts thermal-camera-laser-pointer 1× 1 2 assembly
8.1 Laser Diode thermal-camera-laser-diode 1× 1 · part
8.2 Laser Collimator Optics thermal-camera-laser-optics 1× 1 · part
9 Trigger & Button Cluster 4 parts thermal-camera-trigger-buttons 1× 1 23 assembly
9.1 Bare PCB pcb-bare 1× 1 · part
9.2 Capture Trigger thermal-camera-trigger 1× 1 · part
9.3 Navigation Button Set thermal-camera-button-set 1× 1 · part
9.4 SMD Passive (R/C/L) smd-passives 20× 20 · part
10 Battery Pack 3 parts thermal-camera-battery 1× 1 3 assembly
10.1 LiPo Cell lipo-cell 1× 1 · part
10.2 BMS Board bms-board 1× 1 · part
10.3 Battery Door thermal-camera-battery-door 1× 1 · part
11 Charge / Data Port 2 parts thermal-camera-charge-port 1× 1 2 assembly
11.1 Connector connector 1× 1 · part
11.2 Port Sealing Flap thermal-camera-port-flap 1× 1 · part
12 microSD Slot thermal-camera-microsd-slot 1× 1 · part
13 Internal Wiring Harness 2 parts thermal-camera-wiring 1× 1 6 assembly
13.1 Wire Bundle wire-bundle 1× 1 · part
13.2 Connector connector 5× 5 · part
14 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $100–$8k. How estimates work
VendorHQSpecialtyMOQLead time
🇯🇵Canon
canon.com ↗
Tokyo, JP Imaging & optics 500 units 10–16 wks
🇯🇵Nikon
nikon.com ↗
Tokyo, JP Imaging & optics 500 units 10–16 wks
🇩🇪ZEISS
zeiss.com ↗
Oberkochen, DE Optics & optoelectronics 500 units 10–16 wks
🇩🇪Leica Camera
leica-camera.com ↗
Wetzlar, DE Cameras & optics 500 units 10–16 wks
flir.com ↗ Wilsonville, US Thermal imaging 500 units 10–16 wks

309-word article