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Boom Sprayer

Product

Overview

A boom sprayer applies liquid crop protection, herbicides, fungicides, insecticides and liquid fertiliser, in an even band across a field. This is a trailed machine: it tows behind a tractor on a single Axle and runs off the tractor's power take-off. A large polyethylene Main Spray Tank holds the mixed solution, a separate Clean-Water Tank carries fresh water for flushing, and a wide folding Spray Boom spreads the spray through a line of nozzles.

The whole unit is built on a welded Chassis & Running Gear with a Drawbar & Hitch hitch. Mixing chemical into the tank is done at ground level through the Chemical Inductor, which uses venturi suction to draw product from a low hopper so the operator never lifts containers to the tank top. Constant Tank Agitator recirculation keeps the mix in suspension so concentration stays even from the first pass to the last.

How it works

Power comes from the tractor PTO through the Pump System: a telescoping driveline turns a reduction gearbox that drives a six-chamber Diaphragm Pump. Diaphragms and one-way check valves pull solution from the tank sump and push it out under pressure. The output runs through the Plumbing & Control, a suction strainer and a fine pressure filter clean the liquid, a flow meter measures it, and a pressure regulator bleeds excess back to the tank to hold a steady spray pressure.

A master control valve and five solenoid section valves switch flow to individual stretches of the boom. The Rate Controller in the cab is the brain: it reads ground speed, flow and line pressure, and adjusts the regulator to keep litres-per-hectare constant as the tractor speeds up or slows down. Its GPS receiver runs automatic section control, shutting off sections over ground that has already been sprayed to avoid overlap on headlands and wedges.

Along the boom, each Nozzle Body carries a flat-fan tip and an anti-drip check valve that snaps shut the instant a section closes, so chemical does not dribble onto the crop. The boom folds hydraulically for transport and rides on a parallelogram that lift and tilt cylinders use to follow the ground contour; sprung breakaway joints let the tips swing back if they strike an obstacle. A Foam Marker drops blobs of foam at the boom ends to mark the edge of each pass as a visual guide.

Boom Sprayer parts and their functions

9 top-level parts · 356 parts in total · full bill of materials below
Boom Sprayer parts diagram: 1 chassis & running gear, 2 tank system, 3 pump system, 4 plumbing & control, 5 spray boom, 6 rate controller, 7 foam marker, 8 wiring harness, 9 fastener set. 356 parts in 9 top-level items.
Boom Sprayer parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Chassis & Running Gear 4 parts 1× Welded frame, drawbar and axle carrying the tank and boom.
2 Tank System 5 parts 1× Main spray tank, rinse-water tank, inductor and agitation.
3 Pump System 3 parts 1× PTO-driven diaphragm pump with reduction gearbox.
4 Plumbing & Control 8 parts 1× Suction and pressure lines, filtration, valves and regulation.
5 Spray Boom 6 parts 1× Wide folding boom carrying the nozzle line across the crop.
6 Rate Controller 5 parts 1× In-cab controller holding application rate via GPS section control.
7 Foam Marker 3 parts 1× Drops foam blobs at the boom ends to mark the last pass.
8 Wiring Harness 3 parts 1× Loom linking the controller to valves, sensors and lights.
9 Fastener Set 6× frame and component hardware

3D model

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Build & assembly graph

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Bill of materials for Boom Sprayer

9 top-level lines · 98 rows shown · 356 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Chassis & Running Gear 4 parts boom-sprayer-chassis 1× 1 26 assembly
1.1 Main Frame boom-sprayer-frame 1× 1 · part
1.2 Drawbar & Hitch 2 parts boom-sprayer-drawbar 1× 1 2 assembly
1.2.1 Hitch Eye boom-sprayer-hitch-eye 1× 1 · part
1.2.2 Parking Jack boom-sprayer-jack 1× 1 · part
1.3 Axle 2 parts boom-sprayer-axle 1× 1 5 assembly
1.3.1 Axle Beam boom-sprayer-axle-beam 1× 1 · part
1.3.2 Ball Bearing ball-bearing 4× 4 · part
1.4 Wheel Assembly 5 parts wheel-assembly 2× 2 9 assembly
1.4.1 Alloy Wheel alloy-wheel 1× 2 · part
1.4.2 Tire tire 1× 2 · part
1.4.3 TPMS Sensor tpms-sensor 1× 2 · part
1.4.4 Lug Nut lug-nut 5× 10 · part
1.4.5 Valve Stem valve-stem 1× 2 · part
2 Tank System 5 parts boom-sprayer-tank-system 1× 1 15 assembly
2.1 Main Spray Tank 4 parts boom-sprayer-main-tank 1× 1 5 assembly
2.1.1 Poly Tank Shell boom-sprayer-tank-shell 1× 1 · part
2.1.2 Tank Lid boom-sprayer-tank-lid 1× 1 · part
2.1.3 Tank Sump boom-sprayer-tank-sump 1× 1 · part
2.1.4 O-Ring Set oring-set 2× 2 · part
2.2 Clean-Water Tank boom-sprayer-clean-water-tank 1× 1 · part
2.3 Chemical Inductor 3 parts boom-sprayer-inductor 1× 1 3 assembly
2.3.1 Induction Hopper boom-sprayer-induction-hopper 1× 1 · part
2.3.2 Venturi Eductor boom-sprayer-venturi 1× 1 · part
2.3.3 Can-Rinse Nozzle boom-sprayer-can-rinse 1× 1 · part
2.4 Tank Agitator 2 parts boom-sprayer-agitator 1× 1 5 assembly
2.4.1 Agitation Nozzle boom-sprayer-agitator-nozzle 4× 4 · part
2.4.2 Agitation Line boom-sprayer-agitator-line 1× 1 · part
2.5 Level Gauge boom-sprayer-level-gauge 1× 1 · part
3 Pump System 3 parts boom-sprayer-pump-system 1× 1 55 assembly
3.1 Diaphragm Pump 5 parts boom-sprayer-pump 1× 1 47 assembly
3.1.1 Pump Head boom-sprayer-pump-head 1× 1 · part
3.1.2 Pump Diaphragm boom-sprayer-pump-diaphragm 6× 6 · part
3.1.3 Pump Check Valve boom-sprayer-pump-valve 12× 12 · part
3.1.4 Pump Motor 3 parts + deeper › boom-sprayer-pump-motor 1× 1 24 assembly
3.1.5 O-Ring Set oring-set 4× 4 · part
3.2 PTO Driveline 2 parts boom-sprayer-pto-driveline 1× 1 2 assembly
3.2.1 PTO Shaft boom-sprayer-pto-shaft 1× 1 · part
3.2.2 PTO Guard boom-sprayer-pto-guard 1× 1 · part
3.3 Pump Gearbox 3 parts boom-sprayer-pump-gearbox 1× 1 6 assembly
3.3.1 Helical Gear Pair gear-pair 1× 1 · part
3.3.2 Ball Bearing ball-bearing 4× 4 · part
3.3.3 O-Ring Set oring-set 1× 1 · part
4 Plumbing & Control 8 parts boom-sprayer-plumbing 1× 1 26 assembly
4.1 Suction Line boom-sprayer-suction-line 1× 1 · part
4.2 Pressure Line boom-sprayer-pressure-line 1× 1 · part
4.3 Suction Strainer boom-sprayer-suction-strainer 1× 1 · part
4.4 Pressure Filter boom-sprayer-pressure-filter 1× 1 · part
4.5 Master Control Valve 3 parts boom-sprayer-control-valve 1× 1 4 assembly
4.5.1 Valve Body boom-sprayer-valve-body 1× 1 · part
4.5.2 Valve Actuator Motor boom-sprayer-valve-motor 1× 1 · part
4.5.3 O-Ring Set oring-set 2× 2 · part
4.6 Section Solenoid Valve 3 parts boom-sprayer-section-valve 5× 5 3 assembly
4.6.1 Relay relay 1× 5 · part
4.6.2 Solenoid Coil boom-sprayer-solenoid 1× 5 · part
4.6.3 O-Ring Set oring-set 1× 5 · part
4.7 Pressure Regulator boom-sprayer-regulator 1× 1 · part
4.8 Flow Meter 2 parts boom-sprayer-flow-meter 1× 1 2 assembly
4.8.1 Flow Turbine boom-sprayer-flow-turbine 1× 1 · part
4.8.2 Flow Sensor boom-sprayer-flow-sensor 1× 1 · part
5 Spray Boom 6 parts boom-sprayer-boom 1× 1 183 assembly
5.1 Boom Center Frame 2 parts boom-sprayer-center-frame 1× 1 5 assembly
5.1.1 Center Weldment boom-sprayer-center-weldment 1× 1 · part
5.1.2 Fold Hinge boom-sprayer-hinge 4× 4 · part
5.2 Boom Section 3 parts boom-sprayer-boom-section 4× 4 3 assembly
5.2.1 Section Truss boom-sprayer-section-truss 1× 4 · part
5.2.2 Breakaway Joint boom-sprayer-breakaway 1× 4 · part
5.2.3 Coil Spring coil-spring 1× 4 · part
5.3 Fold Cylinder boom-sprayer-fold-cylinder 4× 4 · part
5.4 Lift Cylinder boom-sprayer-lift-cylinder 1× 1 · part
5.5 Tilt Cylinder boom-sprayer-tilt-cylinder 1× 1 · part
5.6 Nozzle Body 4 parts boom-sprayer-nozzle-body 40× 40 4 assembly
5.6.1 Spray Nozzle Tip boom-sprayer-nozzle-tip 1× 40 · part
5.6.2 Anti-Drip Check Valve boom-sprayer-nozzle-check 1× 40 · part
5.6.3 Nozzle Diaphragm boom-sprayer-nozzle-diaphragm 1× 40 · part
5.6.4 O-Ring Set oring-set 1× 40 · part
6 Rate Controller 5 parts boom-sprayer-rate-controller 1× 1 17 assembly
6.1 Controller PCBA 5 parts boom-sprayer-controller-pcba 1× 1 13 assembly
6.1.1 Bare PCB pcb-bare 1× 1 · part
6.1.2 Microcontroller mcu 1× 1 · part
6.1.3 Relay relay 6× 6 · part
6.1.4 SMD Passive (R/C/L) smd-passives 1× 1 · part
6.1.5 Connector connector 4× 4 · part
6.2 LCD Panel lcd-panel 1× 1 · part
6.3 GPS Receiver boom-sprayer-gps-receiver 1× 1 · part
6.4 Pressure Sensor pressure-sensor 1× 1 · part
6.5 Ground-Speed Sensor boom-sprayer-speed-sensor 1× 1 · part
7 Foam Marker 3 parts boom-sprayer-foam-marker 1× 1 5 assembly
7.1 Foam Concentrate Tank boom-sprayer-foam-tank 1× 1 · part
7.2 Foam Pump & Compressor 2 parts boom-sprayer-foam-pump 1× 1 2 assembly
7.2.1 Air Compressor boom-sprayer-foam-compressor 1× 1 · part
7.2.2 Relay relay 1× 1 · part
7.3 Foam Dropper boom-sprayer-foam-dropper 2× 2 · part
8 Wiring Harness 3 parts boom-sprayer-wiring 1× 1 23 assembly
8.1 Wire Bundle wire-bundle 1× 1 · part
8.2 Connector connector 18× 18 · part
8.3 Relay relay 4× 4 · part
9 Fastener Set fastener-set 6× 6 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $5k–$800k. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸John Deere
deere.com ↗
Moline, US Agriculture & turf made to order 14–24 wks
cnh.com ↗ Basildon, GB Agriculture (Case IH, New Holland) made to order 14–24 wks
🇺🇸AGCO
agcocorp.com ↗
Duluth, US Agriculture (Fendt, Massey Ferguson) made to order 14–24 wks
🇩🇪Claas
claas.com ↗
Harsewinkel, DE Harvesters & tractors made to order 14–24 wks
🇯🇵Kubota
kubota.com ↗
Osaka, JP Compact tractors & equipment made to order 14–24 wks

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