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Forage Harvester Product

Overview

A self-propelled forage harvester is the fastest way to turn a field of standing corn or a wilted grass swath into chopped silage. Unlike a Combine Harvester, which separates grain and discards the rest, a forage harvester chops the whole plant into short, uniform pieces and blows the entire stream into a wagon driving alongside. That chopped material is hauled to a clamp or bunker, packed, and fermented into the silage that feeds dairy and beef herds through winter.

The machine is built around an enormous diesel: chopping wet, dense crop at high throughput is one of the most power-hungry jobs in agriculture, so the Diesel Engine can exceed 900 hp on the largest models. Power feeds the ground drive and the working line in parallel, and the operator manages the whole process from the Operator Cab through a single terminal.

How it works

Crop enters through the Pickup Header — a tined pickup reel for grass, or a wide row-crop head for standing corn. The gathered crop passes into the Feed Roller Unit, where smooth and serrated rollers squeeze it into a tight, even mat. The speed of these rollers relative to the cutterhead sets the chop length: feed faster and each knife pass cuts a longer slice.

The mat is fed across the fixed shear bar of the Cutterhead Drum, where two dozen or more knives mounted in a chevron spiral sweep past at high tip speed, slicing the crop cleanly. Chopped material then drops into the Accelerator Blower, a paddle rotor that re-accelerates it and hurls it upward. From there it travels through the Discharge Spout, a tall swiveling chute the operator aims into the wagon; hydraulic actuators swing and tilt the spout, and a deflector flap trims throw distance so the wagon fills evenly.

Underneath, the Drive Transmission and a hydrostatic ground drive move the machine through the field on large front wheels and a steering rear axle. Header lift, spout movement and steering all run off the Hydraulic System circuit, while the Electrical System system carries the lighting, sensors and controls that tie the whole harvest process together.

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Bill of materials

12 top-level lines · 84 rows shown · 227 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Diesel Engine 8 parts forage-harvester-engine 1 25 assembly
1.1 Engine Block forage-harvester-engine-block 1 part
1.2 Piston & Connecting Rod forage-harvester-piston 6 part
1.3 Crankshaft forage-harvester-crankshaft 1 part
1.4 Turbocharger forage-harvester-turbocharger 1 part
1.5 Fuel System 3 parts forage-harvester-fuel-system 1 8 assembly
1.5.1 Diesel Fuel Tank forage-harvester-fuel-tank 1 part
1.5.2 High-Pressure Injection Pump forage-harvester-injection-pump 1 part
1.5.3 Common-Rail Injector forage-harvester-injector 6 part
1.6 Radiator radiator 1 part
1.7 Coolant Pump coolant-pump 1 part
1.8 Ball Bearing ball-bearing 6 part
2 Pickup Header 5 parts forage-harvester-header 1 15 assembly
2.1 Tined Pickup Reel forage-harvester-pickup-reel 1 part
2.2 Row-Crop Gathering Unit forage-harvester-row-unit 6 part
2.3 Cross Auger forage-harvester-header-auger 1 part
2.4 Header Frame forage-harvester-header-frame 1 part
2.5 Ball Bearing ball-bearing 6 part
3 Feed Roller Unit 4 parts forage-harvester-feed-rollers 1 14 assembly
3.1 Smooth Feed Roller forage-harvester-smooth-roller 2 part
3.2 Serrated Feed Roller forage-harvester-serrated-roller 2 part
3.3 Helical Gear Pair gear-pair 2 part
3.4 Ball Bearing ball-bearing 8 part
4 Cutterhead Drum 4 parts forage-harvester-cutterhead 1 28 assembly
4.1 Knife Drum forage-harvester-cutterhead-drum 1 part
4.2 Chopping Knife forage-harvester-knife 24× 24 part
4.3 Shear Bar forage-harvester-shear-bar 1 part
4.4 Ball Bearing ball-bearing 2 part
5 Accelerator Blower 5 parts forage-harvester-blower 1 31 assembly
5.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
5.1.1 Stator Core (laminations) stator-core 1 part
5.1.2 Copper Winding copper-winding 1 part
5.1.3 Slot Insulation stator-insulation 1 part
5.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
5.2.1 Rotor Shaft rotor-shaft 1 part
5.2.2 Rotor Core rotor-core 1 part
5.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
5.2.4 Ball Bearing ball-bearing 1 part
5.3 Accelerator Paddle forage-harvester-blower-paddle 6 part
5.4 Blower Housing forage-harvester-blower-housing 1 part
5.5 Ball Bearing ball-bearing 2 part
6 Discharge Spout 3 parts forage-harvester-spout 1 4 assembly
6.1 Spout Tube forage-harvester-spout-tube 1 part
6.2 Deflector Flap forage-harvester-spout-flap 1 part
6.3 Spout Actuator forage-harvester-spout-actuator 2 part
7 Drive Transmission 4 parts forage-harvester-transmission 1 10 assembly
7.1 Gearbox Housing gearbox-housing 1 part
7.2 Helical Gear Pair gear-pair 3 part
7.3 Ball Bearing ball-bearing 4 part
7.4 Oil Seal oil-seal 2 part
8 Wheel Assembly 5 parts wheel-assembly 2 9 assembly
8.1 Alloy Wheel alloy-wheel 2 part
8.2 Tire tire 2 part
8.3 TPMS Sensor tpms-sensor 2 part
8.4 Lug Nut lug-nut 10 part
8.5 Valve Stem valve-stem 2 part
9 Tire tire 2 part
10 Operator Cab 4 parts forage-harvester-cab 1 12 assembly
10.1 Seat Assembly 5 parts seat-assembly 1 7 assembly
10.1.1 Seat Frame seat-frame 1 part
10.1.2 Seat Foam seat-foam 2 part
10.1.3 Seat Cover seat-cover 1 part
10.1.4 Seat Motor seat-motor 2 part
10.1.5 Seat Heater Mat seat-heater 1 part
10.2 Display Terminal 3 parts forage-harvester-terminal 1 3 assembly
10.2.1 LCD Panel lcd-panel 1 part
10.2.2 Microcontroller mcu 1 part
10.2.3 Bare PCB pcb-bare 1 part
10.3 Cab Frame & Glazing forage-harvester-cab-frame 1 part
10.4 Wire Bundle wire-bundle 1 part
11 Hydraulic System 4 parts forage-harvester-hydraulics 1 9 assembly
11.1 Hydraulic Pump forage-harvester-hydraulic-pump 1 part
11.2 Hydraulic Cylinder forage-harvester-hydraulic-cylinder 3 part
11.3 Control Valve Block forage-harvester-hydraulic-valve 1 part
11.4 Oil Seal oil-seal 4 part
12 Electrical System 5 parts forage-harvester-electrical 1 59 assembly
12.1 12 V Battery lv-battery 2 part
12.2 Alternator 3 parts forage-harvester-alternator 1 24 assembly
12.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
12.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
12.2.3 Ball Bearing ball-bearing 2 part
12.3 Wire Bundle wire-bundle 1 part
12.4 Relay relay 8 part
12.5 Connector connector 24× 24 part

Sourcing — likely vendors

Companies that make this · indicative price $5k–$800k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸John Deere
deere.com ↗
Moline, US Agriculture & turf made to order 14–24 wks
cnh.com ↗ Basildon, GB Agriculture (Case IH, New Holland) made to order 14–24 wks
🇺🇸AGCO
agcocorp.com ↗
Duluth, US Agriculture (Fendt, Massey Ferguson) made to order 14–24 wks
🇩🇪Claas
claas.com ↗
Harsewinkel, DE Harvesters & tractors made to order 14–24 wks
🇯🇵Kubota
kubota.com ↗
Osaka, JP Compact tractors & equipment made to order 14–24 wks

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