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Cotton Picker Product

Overview

A cotton picker is a self-propelled harvester that strips ripe seed cotton from open bolls without taking the rest of the plant, then forms it into a wrapped module on board. It is built around a high-clearance Main Chassis that carries the operator over the standing crop, and it carries its own Diesel Engine rather than relying on a tractor. A row of Spindle Picking Unit picking heads does the harvesting, one unit straddling each crop row.

Unlike a stripper, which pulls the whole boll, a spindle picker is selective: barbed spindles spin into each open boll and wind the lint out, leaving unopened bolls and the plant for a later pass. The picked cotton is floated up an air duct into a basket where it is rolled and wrapped, so the machine can keep working while full modules wait at the headland.

How it works

Each Spindle Picking Unit carries rotating drums studded with hundreds of tapered, barbed spindles. As the drum turns into the plant the spindles spin, catching the lint and twisting it off the boll. A moistener column keeps the spindles clean and slightly wet so the cotton releases, and a stack of doffer pads then wipes the lint off the spindles as the drum comes round.

The doffed cotton is light and easily carried in air. The Air Conveying System uses centrifugal fans built on a Stator Assembly and Rotor Assembly to generate a strong airflow that floats the cotton up the duct to the top of the machine. There it drops into the On-Board Module Builder, where powered compaction rollers roll the accumulating cotton into a dense cylinder and a film-wrap system binds it before the finished module is set down on the field.

Ground travel is independent of engine speed: a Hydrostatic Ground Drive drive uses a variable pump feeding wheel motors, so the operator can trim field speed precisely to crop density while holding the picking units and fans at constant rpm. The Operator Cab gives a sealed, filtered workplace with a Seat Assembly, a touch LCD Panel terminal and a multifunction armrest. Header lift, unit height and basket functions are all powered by the Hydraulic System system off an engine-driven pump.

Build & assembly graph

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Bill of materials

9 top-level lines · 78 rows shown · 2,623 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Main Chassis 4 parts cotton-picker-chassis 1 5 assembly
1.1 Welded Frame cotton-picker-frame 1 part
1.2 Front Drive Axle cotton-picker-front-axle 1 part
1.3 Rear Steer Axle cotton-picker-steer-axle 1 part
1.4 Fastener Set fastener-set 2 part
2 Diesel Engine 8 parts cotton-picker-engine 1 23 assembly
2.1 Cylinder Block cotton-picker-engine-block 1 part
2.2 Piston & Rod cotton-picker-piston 6 part
2.3 Crankshaft cotton-picker-crankshaft 1 part
2.4 Turbocharger cotton-picker-turbo 1 part
2.5 Fuel System 3 parts cotton-picker-fuel-system 1 8 assembly
2.5.1 High-Pressure Fuel Pump cotton-picker-fuel-pump 1 part
2.5.2 Fuel Injector cotton-picker-injector 6 part
2.5.3 Fuel Filter cotton-picker-fuel-filter 1 part
2.6 Radiator radiator 1 part
2.7 Coolant Pump coolant-pump 1 part
2.8 Ball Bearing ball-bearing 4 part
3 Spindle Picking Unit 7 parts cotton-picker-row-unit 6 401 assembly
3.1 Picking Drum cotton-picker-picking-drum 12 part
3.2 Picking Spindle cotton-picker-spindle 360× 2,160 part
3.3 Doffer Pad cotton-picker-doffer 24× 144 part
3.4 Moistener Column cotton-picker-moistener 6 part
3.5 Helical Gear Pair gear-pair 12 part
3.6 Ball Bearing ball-bearing 48 part
3.7 Oil Seal oil-seal 24 part
4 Air Conveying System 3 parts cotton-picker-air-system 1 55 assembly
4.1 Conveying Duct cotton-picker-duct 1 part
4.2 Conveying Fan 4 parts cotton-picker-fan 2 25 assembly
4.2.1 Stator Assembly 3 parts + deeper › stator-assembly 2 3 assembly
4.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 2 19 assembly
4.2.3 Fan Impeller cotton-picker-fan-impeller 2 part
4.2.4 Ball Bearing ball-bearing 4 part
4.3 Ball Bearing ball-bearing 4 part
5 On-Board Module Builder 5 parts cotton-picker-module-builder 1 64 assembly
5.1 Accumulator Basket cotton-picker-basket 1 part
5.2 Compaction Roller cotton-picker-compaction-roller 4 part
5.3 Module Wrap System 3 parts cotton-picker-wrap-system 1 3 assembly
5.3.1 Film Wrap Roll cotton-picker-wrap-roll 1 part
5.3.2 Wrap Cutoff Knife cotton-picker-wrap-knife 1 part
5.3.3 Microcontroller mcu 1 part
5.4 Roller Drive Motor 3 parts cotton-picker-roller-motor 2 24 assembly
5.4.1 Stator Assembly 3 parts + deeper › stator-assembly 2 3 assembly
5.4.2 Rotor Assembly 4 parts + deeper › rotor-assembly 2 19 assembly
5.4.3 Ball Bearing ball-bearing 4 part
5.5 Ball Bearing ball-bearing 8 part
6 Hydrostatic Ground Drive 4 parts cotton-picker-hydrostat 1 11 assembly
6.1 Variable Displacement Pump cotton-picker-hydro-pump 1 part
6.2 Wheel Drive Motor cotton-picker-wheel-motor 2 part
6.3 Oil Seal oil-seal 4 part
6.4 Ball Bearing ball-bearing 4 part
7 Wheel Assembly 5 parts wheel-assembly 4 9 assembly
7.1 Alloy Wheel alloy-wheel 4 part
7.2 Tire tire 4 part
7.3 TPMS Sensor tpms-sensor 4 part
7.4 Lug Nut lug-nut 20 part
7.5 Valve Stem valve-stem 4 part
8 Operator Cab 4 parts cotton-picker-cab 1 15 assembly
8.1 Seat Assembly 5 parts seat-assembly 1 7 assembly
8.1.1 Seat Frame seat-frame 1 part
8.1.2 Seat Foam seat-foam 2 part
8.1.3 Seat Cover seat-cover 1 part
8.1.4 Seat Motor seat-motor 2 part
8.1.5 Seat Heater Mat seat-heater 1 part
8.2 Terminal Display 4 parts cotton-picker-display 1 4 assembly
8.2.1 LCD Panel lcd-panel 1 part
8.2.2 Touch Digitizer touch-digitizer 1 part
8.2.3 Microcontroller mcu 1 part
8.2.4 Bare PCB pcb-bare 1 part
8.3 Armrest Console 3 parts cotton-picker-armrest-console 1 3 assembly
8.3.1 Microcontroller mcu 1 part
8.3.2 Bare PCB pcb-bare 1 part
8.3.3 Wire Bundle wire-bundle 1 part
8.4 Cab Shell & Glass cotton-picker-cab-shell 1 part
9 Hydraulic System 4 parts cotton-picker-hydraulics 1 8 assembly
9.1 Hydraulic Pump cotton-picker-hydraulic-pump 1 part
9.2 Valve Block cotton-picker-valve-block 1 part
9.3 Lift Cylinder cotton-picker-lift-cylinder 2 part
9.4 Oil Seal oil-seal 4 part

Sourcing — likely vendors

Companies that make this · indicative price $5k–$800k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸John Deere
deere.com ↗
Moline, US Agriculture & turf made to order 14–24 wks
cnh.com ↗ Basildon, GB Agriculture (Case IH, New Holland) made to order 14–24 wks
🇺🇸AGCO
agcocorp.com ↗
Duluth, US Agriculture (Fendt, Massey Ferguson) made to order 14–24 wks
🇩🇪Claas
claas.com ↗
Harsewinkel, DE Harvesters & tractors made to order 14–24 wks
🇯🇵Kubota
kubota.com ↗
Osaka, JP Compact tractors & equipment made to order 14–24 wks

383-word article