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Self-Propelled Sprayer Product

Overview

A self-propelled sprayer is a dedicated machine for applying liquid crop protection — herbicide, fungicide, insecticide, or liquid fertilizer — across large fields quickly and accurately. Where a Boom Sprayer is towed behind a tractor, this machine carries everything itself: tank, pump, a very wide folding boom, and a tall high-clearance chassis that lets it straddle standing crop late in the season without crushing it. That ground clearance and a light footprint on narrow row-crop wheels are the whole point — the sprayer can run through tall corn or soybeans well after a tractor-mounted rig would do too much damage.

Speed and accuracy both matter. Spray windows are short — limited by wind, dew, and crop stage — so the machine works wide and fast, and it relies on GPS guidance and per-section nozzle control to avoid overlaps and skips that waste expensive chemicals or damage the crop.

How it works

The Diesel Engine is a turbo diesel that powers everything hydraulically. Rather than a gearbox and axles, the Hydrostatic Drive uses a variable pump feeding a hydraulic motor at each Row-Crop Wheel, giving stepless speed and true four-wheel drive on tall, narrow tires sized to fit between crop rows. The same engine drives the spray system: the Solution Pump, a centrifugal pump, draws mix from the Product Tank and pushes it to the boom at a controlled pressure, while agitation nozzles keep the mix in suspension and a rinse tank lets the operator flush the system clean.

Spray reaches the crop through the Spray Boom. Folded for transport and spread to full width in the field, it carries dozens of nozzle bodies — each with a calibrated tip and an anti-drip check valve — grouped into sections that solenoid valves switch on and off. The brain is the Rate Controller: it reads ground speed and a flow meter and trims pump output so the litres-per-hectare rate stays constant whatever the speed, and its GPS shuts off sections over ground already covered. The operator works from a sealed Operator Cab whose activated-carbon filter keeps spray vapor out of the air. Tall independent Suspension System keeps the long boom level over rough ground, and the Electrical System system ties the controls, lighting, and section valves together.

Build & assembly graph

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Bill of materials

10 top-level lines · 93 rows shown · 482 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Diesel Engine 8 parts self-propelled-sprayer-engine 1 25 assembly
1.1 Engine Block self-propelled-sprayer-engine-block 1 part
1.2 Piston & Connecting Rod self-propelled-sprayer-piston 6 part
1.3 Crankshaft self-propelled-sprayer-crankshaft 1 part
1.4 Turbocharger self-propelled-sprayer-turbocharger 1 part
1.5 Fuel System 3 parts self-propelled-sprayer-fuel-system 1 8 assembly
1.5.1 Diesel Fuel Tank self-propelled-sprayer-fuel-tank 1 part
1.5.2 High-Pressure Injection Pump self-propelled-sprayer-injection-pump 1 part
1.5.3 Common-Rail Injector self-propelled-sprayer-injector 6 part
1.6 Radiator radiator 1 part
1.7 Coolant Pump coolant-pump 1 part
1.8 Ball Bearing ball-bearing 6 part
2 Hydrostatic Drive 3 parts self-propelled-sprayer-hydrostatic-drive 1 123 assembly
2.1 Hydrostatic Pump 3 parts self-propelled-sprayer-hydro-pump 1 13 assembly
2.1.1 Swashplate Pump Piston self-propelled-sprayer-pump-piston 9 part
2.1.2 Oil Seal oil-seal 2 part
2.1.3 Ball Bearing ball-bearing 2 part
2.2 Wheel Drive Motor 5 parts self-propelled-sprayer-wheel-motor 4 26 assembly
2.2.1 Stator Assembly 3 parts + deeper › stator-assembly 4 3 assembly
2.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 4 19 assembly
2.2.3 Helical Gear Pair gear-pair 4 part
2.2.4 Ball Bearing ball-bearing 8 part
2.2.5 Oil Seal oil-seal 4 part
2.3 Oil Seal oil-seal 6 part
3 Row-Crop Wheel 4 parts self-propelled-sprayer-wheel 4 13 assembly
3.1 Wheel Assembly 5 parts wheel-assembly 4 9 assembly
3.1.1 Alloy Wheel alloy-wheel 4 part
3.1.2 Tire tire 4 part
3.1.3 TPMS Sensor tpms-sensor 4 part
3.1.4 Lug Nut lug-nut 20 part
3.1.5 Valve Stem valve-stem 4 part
3.2 Tire tire 4 part
3.3 Wheel Hub self-propelled-sprayer-wheel-hub 4 part
3.4 Ball Bearing ball-bearing 8 part
4 Product Tank 4 parts self-propelled-sprayer-product-tank 1 7 assembly
4.1 Main Solution Tank self-propelled-sprayer-main-tank 1 part
4.2 Fresh-Water Rinse Tank self-propelled-sprayer-rinse-tank 1 part
4.3 Agitation Nozzle self-propelled-sprayer-agitation-nozzle 4 part
4.4 Fill & Transfer Valve self-propelled-sprayer-fill-valve 1 part
5 Solution Pump 6 parts self-propelled-sprayer-solution-pump 1 27 assembly
5.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
5.1.1 Stator Core (laminations) stator-core 1 part
5.1.2 Copper Winding copper-winding 1 part
5.1.3 Slot Insulation stator-insulation 1 part
5.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
5.2.1 Rotor Shaft rotor-shaft 1 part
5.2.2 Rotor Core rotor-core 1 part
5.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
5.2.4 Ball Bearing ball-bearing 1 part
5.3 Pump Impeller self-propelled-sprayer-pump-impeller 1 part
5.4 Pump Volute self-propelled-sprayer-pump-volute 1 part
5.5 Oil Seal oil-seal 1 part
5.6 Ball Bearing ball-bearing 2 part
6 Spray Boom 6 parts self-propelled-sprayer-boom 1 145 assembly
6.1 Boom Center Section self-propelled-sprayer-boom-center 1 part
6.2 Boom Wing Section self-propelled-sprayer-boom-wing 4 part
6.3 Nozzle Body 2 parts self-propelled-sprayer-nozzle-body 60× 60 2 assembly
6.3.1 Spray Tip self-propelled-sprayer-spray-tip 60 part
6.3.2 Diaphragm Check Valve self-propelled-sprayer-check-valve 60 part
6.4 Boom Section Valve self-propelled-sprayer-section-valve 8 part
6.5 Boom Fold Cylinder self-propelled-sprayer-fold-cylinder 4 part
6.6 Relay relay 8 part
7 Rate Controller 5 parts self-propelled-sprayer-rate-controller 1 5 assembly
7.1 Bare PCB pcb-bare 1 part
7.2 Microcontroller mcu 1 part
7.3 LCD Panel lcd-panel 1 part
7.4 GPS Module gps-module 1 part
7.5 Flow Meter self-propelled-sprayer-flow-meter 1 part
8 Operator Cab 5 parts self-propelled-sprayer-cab 1 11 assembly
8.1 Seat Assembly 5 parts seat-assembly 1 7 assembly
8.1.1 Seat Frame seat-frame 1 part
8.1.2 Seat Foam seat-foam 2 part
8.1.3 Seat Cover seat-cover 1 part
8.1.4 Seat Motor seat-motor 2 part
8.1.5 Seat Heater Mat seat-heater 1 part
8.2 LCD Panel lcd-panel 1 part
8.3 Cab Frame & Glazing self-propelled-sprayer-cab-frame 1 part
8.4 Carbon Cab Filter self-propelled-sprayer-carbon-filter 1 part
8.5 Wire Bundle wire-bundle 1 part
9 Suspension System 4 parts self-propelled-sprayer-suspension 1 20 assembly
9.1 Coil Spring coil-spring 4 part
9.2 Suspension Strut self-propelled-sprayer-strut 4 part
9.3 Control Arm self-propelled-sprayer-control-arm 8 part
9.4 Ball Bearing ball-bearing 4 part
10 Electrical System 5 parts self-propelled-sprayer-electrical 1 67 assembly
10.1 12 V Battery lv-battery 2 part
10.2 Alternator 3 parts self-propelled-sprayer-alternator 1 24 assembly
10.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
10.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
10.2.3 Ball Bearing ball-bearing 2 part
10.3 Wire Bundle wire-bundle 1 part
10.4 Relay relay 10× 10 part
10.5 Connector connector 30× 30 part

Sourcing — likely vendors

Companies that make this · indicative price $5k–$800k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸John Deere
deere.com ↗
Moline, US Agriculture & turf made to order 14–24 wks
cnh.com ↗ Basildon, GB Agriculture (Case IH, New Holland) made to order 14–24 wks
🇺🇸AGCO
agcocorp.com ↗
Duluth, US Agriculture (Fendt, Massey Ferguson) made to order 14–24 wks
🇩🇪Claas
claas.com ↗
Harsewinkel, DE Harvesters & tractors made to order 14–24 wks
🇯🇵Kubota
kubota.com ↗
Osaka, JP Compact tractors & equipment made to order 14–24 wks

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